![\"robot](\"https:\/\/isilos.ru\/wp-content\/uploads\/2024\/08\/2024-08-08-11.33.44.jpg\")
<\/a>In most dry mix plants, one of the most problematic areas is the bagging area of the bagging plant.<\/p>\nAt this site, the work is monotonous, takes place in harsh conditions (dust, noise) and yet the productivity of the entire plant depends on this location.<\/p>\n
And if there are three or four filling machines running at the same time, it leads to high labor costs and difficulty in maintaining continuous production.<\/p>\n
The AAMix NM-1 bagging robot solves this problem and significantly reduces operating costs. At the same time, the stability of the production process is improved, which leads to increased profits. <\/p>\n
The unit is made on the basis of the best European models and adapted to our fills and plants.<\/p>\n
Work order<\/h2>\n
The empty bag is pulled out of the stack with the vacuum gripper and moved to an intermediate position where the bag valve is opened and secured by the manipulator.<\/p>\n
The manipulator carries the bag to the filling machine module and places it on the filling nozzle, while the valve is held securely in place.<\/p>\n
One bag is moved and inserted at the same time as the next bag is removed from the stack and the valve of the next bag is opened.<\/p>\n
During operation, the attachment interacts with the filling machine by exchanging signals and controlling the bag magazine.<\/p>\n
The filling modules report when they are ready to accept a bag. If no module is ready, the filler pauses the operation. <\/p>\n
The magazine feeds the next stack of bags into the working position immediately after the vacuum gripper extracts the last bag.<\/p>\n
Installation composition<\/h2>\n\n- Frame for three filling stations.<\/span><\/li>\n
- Bag extractor with vacuum gripper.<\/li>\n
- A preformer valve opening device.<\/li>\n
- Biaxial clamp manipulator.<\/li>\n
- A robot attachment with bag spreading.<\/span><\/li>\n
- Bag feeding robot.<\/span><\/li>\n
- Conveyor storage and tare feeding conveyor.<\/span><\/li>\n
- Remote control.<\/span><\/li>\n
- Vacuum pump.<\/li>\n
- Control cabinets.<\/li>\n<\/ul>\n
Modernization of the filling unit and economic effect<\/h2>\n
We made a big report at the Baltimix-2024 conference in which we told how to modernize an old node, the economic effect of modernization. Read the report.<\/a> Given that we have long since implemented automatic bagging of mix on pallets, the level of plant automation has reached 90%.<\/p>\nWhen designing or modernizing your plant, we will offer options for full and partial automation and select the most suitable option.<\/p>\n
Order and price<\/h2>\n
For ordering and cost calculation write to info@isilos.ru<\/a> or call tel.: +7 (812) 408-41-82.<\/p>\n <\/p>\n
![\"automatic](\"https:\/\/isilos.ru\/wp-content\/uploads\/2024\/08\/1-1.png\")
<\/p>\n
![\"bag](\"https:\/\/isilos.ru\/wp-content\/uploads\/2024\/08\/2-1.png\")
<\/a><\/p>\n![\"bagging](\"https:\/\/isilos.ru\/wp-content\/uploads\/2024\/08\/5-1.png\")
<\/a><\/p>\n <\/p>\n
![\"Robotic](\"https:\/\/isilos.ru\/wp-content\/uploads\/2024\/08\/k2-300x214.jpg\")
<\/a><\/p>\nIn plant operations, one of the bottleneck areas that requires a lot of manual labor and often results in a drop in productivity is the stacking of finished dry mix bags onto pallets.<\/p>\n
Using a robot to stack bags on pallets solves this problem.<\/p>\n
Composition of the robotic cell<\/h2>\n\n- Robot palletizer KAWASAKI CP180<\/li>\n
- Grip for bags up to 50 kg<\/li>\n
- Pick Up Conveyor<\/li>\n
- A pedestal for the robot<\/li>\n
- Metal security grille<\/li>\n
- Optical security system<\/li>\n<\/ul>\n
Description of the production process<\/h2>\n
The system is a closed security perimeter within which products are automatically stacked.<\/p>\n
Bags enter the Pick Up conveyor via existing conveyors. The stacking area is enclosed by a safety grid and light barriers. The robot stacks the products one by one, first on one side away from itself, then on the other. Empty pallets are stacked on a pre-marked place. <\/p>\n
After filling one pallet, the robot automatically starts stacking the products on the other side. The safety system automatically opens the optical barriers to the filled pallet. <\/p>\n
Once a full pallet has been removed from the security perimeter, the forklift driver visually checks the security area and, after verifying that it is empty, performs a line reset, which causes the optical barriers to automatically lock to the entrance.<\/p>\n
![\"palletizer](\"https:\/\/isilos.ru\/wp-content\/uploads\/2024\/08\/k1-300x189.jpg\")
<\/a>Equipment<\/h2>\n\n- KAWASAKI SP180 articulating robot (1000 bags\/hour)
Robot body
Control cabinet
Robot control and training console<\/li>\n - Pick Up Conveyor<\/li>\n
- Bag gripper 50kg<\/li>\n
- Optical barriers<\/li>\n
- Security perimeter<\/li>\n
- Robot pedestal<\/li>\n
- Pneumatic bag leveler<\/li>\n
- Buffer conveyor 850 mm<\/li>\n
- Bag baler 1600 mm<\/li>\n
- Installation and commissioning<\/li>\n<\/ul>\n
Order and price<\/h2>\n
For ordering and cost calculation write to info@isilos.ru<\/a> or call tel.: +7 (812) 408-41-82.<\/p>\nSee also.<\/h2>\n\n- Report on the bagging robot at the Biltimix 2024 conference<\/a><\/li>\n
- A robot for stacking bags on pallets.<\/a><\/li>\n
- MES control system for dry mix plant.<\/a><\/li>\n
- Drying drums from 5 to 50 tons per hour, on gas, coal, electricity.<\/a><\/li>\n<\/ol>\n
<\/p>\n","protected":false},"excerpt":{"rendered":"
Fully automatic bagging, no need for operators at filling stations.<\/p>\n","protected":false},"author":2,"featured_media":8691,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[83,82],"tags":[],"class_list":["post-8967","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-aamix-robotics","category-bagging-equipment"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/posts\/8967","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/comments?post=8967"}],"version-history":[{"count":0,"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/posts\/8967\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/media\/8691"}],"wp:attachment":[{"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/media?parent=8967"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/categories?post=8967"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/tags?post=8967"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}
Modernization of the filling unit and economic effect<\/h2>\n
We made a big report at the Baltimix-2024 conference in which we told how to modernize an old node, the economic effect of modernization. Read the report.<\/a> Given that we have long since implemented automatic bagging of mix on pallets, the level of plant automation has reached 90%.<\/p>\n When designing or modernizing your plant, we will offer options for full and partial automation and select the most suitable option.<\/p>\n For ordering and cost calculation write to info@isilos.ru<\/a> or call tel.: +7 (812) 408-41-82.<\/p>\n <\/p>\n <\/p>\n In plant operations, one of the bottleneck areas that requires a lot of manual labor and often results in a drop in productivity is the stacking of finished dry mix bags onto pallets.<\/p>\n Using a robot to stack bags on pallets solves this problem.<\/p>\n The system is a closed security perimeter within which products are automatically stacked.<\/p>\n Bags enter the Pick Up conveyor via existing conveyors. The stacking area is enclosed by a safety grid and light barriers. The robot stacks the products one by one, first on one side away from itself, then on the other. Empty pallets are stacked on a pre-marked place. <\/p>\n After filling one pallet, the robot automatically starts stacking the products on the other side. The safety system automatically opens the optical barriers to the filled pallet. <\/p>\n Once a full pallet has been removed from the security perimeter, the forklift driver visually checks the security area and, after verifying that it is empty, performs a line reset, which causes the optical barriers to automatically lock to the entrance.<\/p>\n For ordering and cost calculation write to info@isilos.ru<\/a> or call tel.: +7 (812) 408-41-82.<\/p>\n <\/p>\n","protected":false},"excerpt":{"rendered":" Fully automatic bagging, no need for operators at filling stations.<\/p>\n","protected":false},"author":2,"featured_media":8691,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[83,82],"tags":[],"class_list":["post-8967","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-aamix-robotics","category-bagging-equipment"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/posts\/8967","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/comments?post=8967"}],"version-history":[{"count":0,"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/posts\/8967\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/media\/8691"}],"wp:attachment":[{"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/media?parent=8967"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/categories?post=8967"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/isilos.ru\/en\/wp-json\/wp\/v2\/tags?post=8967"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}Order and price<\/h2>\n
<\/p>\n<\/a><\/p>\n<\/a><\/p>\n<\/a><\/p>\nComposition of the robotic cell<\/h2>\n
\n
Description of the production process<\/h2>\n
<\/a>Equipment<\/h2>\n\n
Robot body
Control cabinet
Robot control and training console<\/li>\nOrder and price<\/h2>\n
See also.<\/h2>\n
\n