In plant operations, one of the bottleneck areas that requires a lot of manual labor and often results in a drop in productivity is the stacking of finished dry mix bags onto pallets.

Using a robot to stack bags on pallets solves this problem.

Composition of the robotic cell

• Robot palletizer KAWASAKI CP180
• Grip for bags up to 50 kg
• Pick Up Conveyor
• A pedestal for the robot
• Metal security grille
• Optical security system

Description of the production process

The system is a closed security perimeter within which products are automatically stacked.

Bags enter the Pick Up conveyor via existing conveyors. The stacking area is enclosed by a safety grid and light barriers. The robot stacks the products one by one, first on one side away from itself, then on the other. Empty pallets are stacked on a pre-marked place.

After filling one pallet, the robot automatically starts stacking the products on the other side. The safety system automatically opens the optical barriers to the filled pallet.

Once a full pallet has been removed from the security perimeter, the forklift driver visually checks the security area and, after verifying that it is empty, performs a line reset, which causes the optical barriers to automatically lock to the entrance.

Equipment

• KAWASAKI SP180 articulating robot (1000 bags/hour)
  Robot body
  Control cabinet
  Robot control and training console
• Pick Up Conveyor
• Bag gripper 50kg
• Optical barriers
• Security perimeter
• Robot pedestal
• Pneumatic bag leveler
• Buffer conveyor 850 mm
• Bag baler 1600 mm
• Installation and commissioning

Order and price

For ordering and cost calculation write to info@isilos.ru or call tel.: +7 (812) 408-41-82.