In plant operations, one of the bottleneck areas that requires a lot of manual labor and often results in a drop in productivity is the stacking of finished dry mix bags onto pallets.
Using a robot to stack bags on pallets solves this problem.
Composition of the robotic cell
- Robot palletizer KAWASAKI CP180
- Grip for bags up to 50 kg
- Pick Up Conveyor
- A pedestal for the robot
- Metal security grille
- Optical security system
Description of the production process
The system is a closed security perimeter within which products are automatically stacked.
Bags enter the Pick Up conveyor via existing conveyors. The stacking area is enclosed by a safety grid and light barriers. The robot stacks the products one by one, first on one side away from itself, then on the other. Empty pallets are stacked on a pre-marked place.
After filling one pallet, the robot automatically starts stacking the products on the other side. The safety system automatically opens the optical barriers to the filled pallet.
Once a full pallet has been removed from the security perimeter, the forklift driver visually checks the security area and, after verifying that it is empty, performs a line reset, which causes the optical barriers to automatically lock to the entrance.
Equipment
- KAWASAKI SP180 articulating robot (1000 bags/hour)
Robot body
Control cabinet
Robot control and training console - Pick Up Conveyor
- Bag gripper 50kg
- Optical barriers
- Security perimeter
- Robot pedestal
- Pneumatic bag leveler
- Buffer conveyor 850 mm
- Bag baler 1600 mm
- Installation and commissioning
Order and price
For ordering and cost calculation write to info@isilos.ru or call tel.: +7 (812) 408-41-82.