The Aamix plant has been producing equipment for more than 18 years and our equipment has been operating throughout Russia, the CIS and the world.

Factories work both in small businesses and the giants of the industry – Gazprom, Knauf, Norilsk Nickel, etc.

Many of our customers ordered one plant, after that they order the following, the payback of the plants is 1-3 years. (See news about this)

The mini -dry mixtures Aamix Smart can be deployed very quickly and produce small volumes of dry mixtures for small markets or for specific needs.

This plant can produce a wide range of dry mixtures. Productivity depends on the type of mixtures and can vary from 3 to 5 tons per hour.

The plant operates automatically, recipes are set on the central control panel and the right number of components is automatically fed to the mixer. Weight dosage with accurate tens-sensors is used.

Manual operations – supplying additives and putting on bags on the package. These operations can also be automated, but the cost of the plant grows strongly.

List of equipment

• Big-Beagov Big-Begina RB2-1
• Schnek transporter 11.5 meters, d.219 mm
• Weight dispenser 600 liters
• Pneumatic drive with pneumatic drive
• Aeration set on 3 vibrovalrators 24dc
• Airklin Smart 2 filter, galvanized case
• Mixer of dry mixtures Prof-SS600 (total volume 600 liters, useful 500L).
• Airklin Smart 2 filter, galvanized case
• Reception hopper under the mixer 2 m3
• Pneumatic drive with pneumatic drive
• Aeration set on 3 vibrovalrators 220ac
• Airklin Smart 2 filter, galvanized case
• 24DC level sensor
• Packing Rotor Horizontal Fas-km4 Rotor
• Aspiration unit based on Aerklin GB 500 and Aerklin Hard 1 for a package station
• Central control panel of the CSC plant, on the basis of Aries
• Rama of the CSC complex, 3 floors, under the mixer 600 liters

Technological sequence of work

1. The product in the Big-begs from the warehouse using a fork loader enters the shod, where they are melted.
2. Then the product enters the screw from the detacer, then in it to the dispenser until it is filled.
3. Similar operations are taking place with the second molester.
4. When the dispenser is filled, the throttle valve opens and the product is unloaded into the mixer.
5. Then the operator is added manually the necessary components and the mixing cycle begins.
6. After mixing, the product enters the receiving hopper under the mixer.
7. A packing station is connected to the bunker from below, where the product is packaged in valve bags.
8. Bags fall on the strip conveyor, where a box is installed for diluting.
9. From the conveyor, the bags are shipped to the pallet.

The model of the plant

Drawing of a mini plant

See also

1. Big factories of dry mixtures
2. Mobile plants of dry mixtures

The factories work both in small business and the giants of the industry – Gazprom, Knauf, Norilsk Nickel, etc.

Many of our customers ordered one plant, after that they order the following, the payback of the plants is 1-3 years. (See news about this)

The mobile plant of dry mixtures was developed in 2021 and is now actively moving as fast. A profitable option for the production of dry mixtures in the right places – large construction, development projects, etc.

The essence of mobility is that the plant is completely located in two 40 foot containers and one 20 foot.

Also, the plus of this layout is fast production and launch. Shipping of the plant is possible 2-3 months after order, launch within 1-2 weeks.

Specification

The productivity of the plant is up to 10 tons per hour of the mixture of the mixed into paper bags.

Order a plant

To order the plant, writeinfo@isilos.ruor call +7 (812) 408-41-82

Gabarit drawing

Drawings of the plant

See also

• Automatic plant of dry construction mixtures.
• Mini dry mixtures
• Faucets for the production of dry building mixtures Aamix prof-SS
• FAS COM2 Rotor-installation for packing dry building mixtures

When the mixer pneumatic forwarding is opened, the finished mixture quickly falls into the bunker, the valve closes and the mixer begins a new cycle.

In parallel, at this time a ready -made mixture from the hopper or paces into bags or is transmitted further along the technological line.

At the Aamix plant, we have developed and successfully use a classic bunker in many factories, in which:

1. The level sensors for the alarm about overflow or devastation are built -in – this avoids emergency situations
2. 2 sleeve filters were installed to filter excess air, which is formed when the mixture is failed
3. Luke has been made for revision and maintenance
4. sealing compounds with the mixer is provided

A typical bunker model has a volume of 2 cubic meters, the cost of this model is in conjunction with 197000 rubles sensors and filters.

Any other volumes and layouts are possible.

• Download the drawing of the bunker.
• See an example on the photo report from the factory.
• Description of the mixer of dry mixtures.

Photo of the bunker from the factory in Kalinigrad.

It is especially important to use the deglomerators in the production of dry mixtures with additives. Since a very small amount of additives is usually used, for example 2 kilograms per 1 ton and, in addition to this, additives have increased stickiness, then for the uniform distribution of these additives it is necessary to mix the mixture for 6-10 minutes. And even this is the risk that the additives will not be distributed evenly.

All these problems are solved by the installation of deplexers. Their number depends on the volume of the mixer. Usually, 1 deplexer is used 0.5 cubic meters, that is, for the mixer 1 kub.m. 2 pieces are required.

The AAMIX plant produces and supplies high -quality deplexers, which are produced on the basis of the best European samples.

Download price with a price for a deglomerator >>

In production, they are used:

• Reliable Russian engines
• High -strength, viscous steel for knives
• Protected couplings

Also, unlike European models, it is possible to deliver the deglomerators as separate units, without the purchase of the mixer.

Technical characteristics:

• Voltage – 380V
• Power – 4-6 kW (depending on the type of mixtures)
• Landing coupling for installation in the mixer
• wear -resistant steel of knives

Photo of a deglomerator onMixer of dry mixtures Aamix 1 cubic meter.

The mixer is fully produced in Russia using the most modern technologies.

According to a computer 3D models, production drawings are made. Then on your own industrial machinelaser cuttingPerfectly accurate details are cut. Then the assembly occurs at our metalworking enterprise and the installation of reliable gearboxes (Pskov), automation (Aries), valves, electricians and pneumatics and, if necessary,deglomeratorsAnd another strapping.

Due to such a modern approach, we can produce not only typical mixers, but also unique for the requirements of certain projects.

Our faucets have been working for years both at small enterprises and in large plants of dry mixtures not only in Russia, but also abroad.

Some of our clients

• Danogyps (KNAUF), mixer 2200 liters.News with a photo.
• Shipment of two mixers in polyplast.News with a photo.
• Video of the test test of the mixer before shipment.Look.
• Gazprom. SCS production plant with vermiculite.Watch the news with the photo.
• LLC “Lime Construction mixtures”.News with a photo.
• Petroenerit. A large plant in St. Petersburg for the production of CCC.News 1, News 2.
• Hess AAC (Holland). Automatic plant for the production of CCC, delivery to Europe.News with a photo.
• And more than 200 clients in Russia and the world

Cycle for the production of the mixer

• design – creating models, constant improvement
• Metal processing – first laser cutting according to drawings, then bending and assembly
• The motor gearboxes of the Pskov plant, one of the most reliable in the world, work stably even in India and Asia
• Aries Automation, large Russian company, real competitor Siemens

Standard delivery set

The price of typical models includes:

• The system of backwatting units with a witchcintering (bearings are carried out and do not wear out, the air support significantly increases the duration of the stuffing)
• Three loading neck
• Lower pneumatic mushroom
• Pneumatic sampling sampling system
• Two pre -installed flanges for installing activators (deglomerators)

An article about the types of mixers of dry mixtures.

View prices for faucets in the price list.

Send a request for a mixer online

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The principle of operation of the mixer

The mixers of dry mixtures Aamix Prof function according to the principle of liquid layers formed mechanically.

A special shape, location and speed of rotation of mixing devices create a centrifugal vortex -shaped movement, which allows you to project materials in a three -dimensional angle and mix them with each other.

This is a guarantee that components with various granulometric indicators and density are mixed accurately, efficiently and in a very short time.

• Watch the news with photos and videos about the installation of the mixer of 2200 liters at the Danogips factory (KNAUF).
• Watch the news with the conclusion of the laboratory about the quality of mixing.
• An article about the types of mixers of dry mixtures.

Competitive advantages

• Strong mixing chamber made of carbon, wear -resistant or stainless steel
• Brief mixing time (1-4 min)
• The maximum uniformity of the mixture
• Excellent reproduction of portions
• Minimum wear small requirements for technical support
• Simplicity in the regulation and replacement of mixing devices
• Ease of cleaning and access to all the internal details of the machine

Technical characteristics

Characteristic	Es-ts.	Prof 350	Prof 600	Prof 1300	Prof 1600	Prof 2200
The volume of the mixer is full	liters	350	600	1300	1600	2200
Length Width Height	mm	1800 900 1050	2190 1100 1170	2700 1310 1521	2835 1310 1521	3100 1490 1690
Weight	kg	840	1060	1620	1690	2900
The supply voltage	IN	380
Engine power	KW	12	18	36	36	55
Air pressure in the pneumocylinder	MPa	Up to 0.65
The speed of rotation of the shaft	About \ min	60
Mixing mixing time	min	From 2 to 6

View prices for faucets in the price list.

Additional options

• Bunker for acceptance of the mixture mixture
• Steel for difficult working conditions, stainless steel, special structural materials
• The possibility of wear -resistant coating
• Bearings of the bags with a lining ring and aeration or with a lubricant
• Liquid supply system
• Decompression shield
• Sampling system
• A wide range of mixing devices (boxed, gear, with blades, with gear blades), also in the option with a wear -resistant coating
• Microding of additives

Video from a working factory

This video was filmed in the fall of 2015 at the factory installed in St. Petersburg.

The plant worked from May to October with a performance of 30 tons of a mixture per hour. The plant was created by our company from a unique project and ending with the chief installation and production of the first parties.

The mixer is working without stopping to the present.

Photos

See the full photo report

Photo of the mixer with installation

See the full photo report

Drawing of the mixer 1.6 cubic meters.

Model model

Send a request for a mixer online

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Watch also

• An article about the types of mixers of dry mixtures.
• Types of drives of mixers of dry mixtures
• Go to the page with a list of mixers mixers.
• Description of the complete plants of dry mixtures.
• Description of bulk dispensers(stand in front of the mixer).
• Description of packing machines(for packing in bags of mixtures made).
• Description of the deglomerators(for better mixing of additives).

Download description of the mixer mixer

Go to the page with a list of mixers mixers.

Throughout the world, more than 1000 mixers of this type were delivered and they have established themselves in the best way.

Minter of dry mixturesWBH is a mixing chamber complete with a loading neck, an unloading neck with a shutter and exhaust opening, a mixing rotor, two plates that cover the ends of the chamber for placing the end bearings complete with a set of adjustable gaskets for the shaft, and a drive with power transmission.

Flowering devices in the form of a lime or an inclined blade rotate at a special angle with respect to the central shaft inside the horizontal cylindrical chamber. This avoids the appearance of dead zones and movement at slow speed, which provides high accuracy of mixing. In some cases, additional mixers with a high mixing speed are installed to achieve the desired effect.

 The principle of action

WBH mixers function according to the principle of liquid layers formed mechanically. A special shape, location and speed of rotation of mixing devices create a centrifugal vortex -shaped movement, which allows you to project materials in a three -dimensional angle and mix them with each other. This is a guarantee that components with various granulometric indicators and density are mixed accurately, efficiently and in a very short time.

WBH dry mixers are used to mix with each other powders, grains and short -wave materials, to moisturize, agglomeration and granulation, as well as for mixing few astringent liquids or pastes.

Competitive advantages

• Strong mixing chamber made of carbon, wear-resistant or stainless steel AISI 304-304L-316-316L
• Brief mixing time (1-4 min)
• The maximum uniformity of the mixture
• Excellent reproduction of portions
• Minimum wear small requirements for technical support
• Simplicity in the regulation and replacement of mixing devices
• Ease of cleaning and access to all the internal details of the machine

Technical characteristics

• Capacity: from 75 to 15,000 liters
• Drives: from 4.0 kW to 200 kW
• Mixing opportunities: from 2 to 15 servings per hour (depending on the recipe for the mixture and configuration of the machine)
• The end bearings complete with a set of sealing pads for the shaft with the possibility of choosing between aeration of water or nitrogen
• The unloading neck adjacent to the camera

Additional options

• Steel for difficult working conditions, stainless steel, special structural materials
• The possibility of wear -resistant coating
• Bearings of the bags with a lining ring and aeration or with a lubricant
• Liquid supply system
• Decompression shield
• Sampling system
• Temperature probes RT 100 with a heat exchange system
• A wide range of mixing devices (boxed, gear, with blades, with gear blades), also in the option with a wear -resistant coating

It is also possible to supply a completely similar mixer of dry mixtures of Prof-SC, Russian production.Download prices for mixers of dry mixtures

These mixers are used infactories for the production of dry building mixturesOr in separate tasks to mix dry materials.

We are a plant with a full cycle of metal processing -from our own laser cutting of the metal to the production of assembly, powder color, etc.

The main equipment (silos, mixers, packaging, dispensers, conveyors, etc.) we manufacture in our own production.

Components for silos, feeders use the Italian company WAM, whose official representative we are. Pneumatics Camozzi (Italy), control panel based on Aries automation (at the request of Siemens – only in price).

The algorithm for working on the plant

• The development of an individual project of the plant includes, if necessary, the departure of our specialist to the place, consultation, the plan of equipment, 3-D modeling of the plant, a set of drawings. It takes from 2 to 8 weeks.
• Manufacturing equipment according to the agreed project. The term is from 1 to 8 months, depending on the load, volume and complexity.
• Launching equipment from 2 to 10 weeks.

Automation of factories

We ourselves produce robots at our full cycle plant in St. Petersburg. We solved one of the key problems of the plants of dry mixtures – complete automation of the bearing unit.

The fully automatic packing node consists of:

1. Installations of packing in valve bags.
2. A robot of putting bags on packages.
3. A robot of laying bags with a mixture on the pallets.

We produce packages and robots. For programs, industrial controllers with open programming language are used, which makes the service simple and reliable.

Dosage to the mixer:

We also solved the task of automatic microdation – for more than 10 years, a permanent client of our solutions is the KNAUF company and many others. Adders from bags are automatically dosed into the mixer without human participation. Including fibrous and sticky additives.

Conclusion.

If you need a reliable and fully automatic plant from a Russian manufacturer with a large history, then we are your choice. Everything is produced in Russia, our reference list is huge, we produce robots and write programs for them. We are the participants of Skolkovo.  And we will be happy to build your from the factory from the project to the launch and the first parties.

Our clients

Among our customers are not only Russian, but also well -known foreign manufacturers. We successfully compete in the international market and supply plants to large enterprises of the construction industry.

1. Aerostone dry mixtures plant (news)
2. Contite Seal waterproofing plant (news)
3. Klester dry mixing plant (news)
4. OJSC Gazprom – a CSC production plant with vermiculite, turnkey delivery. (news)
5. Hess AAC is a manufacturer of large factories of autoclave aerated concrete. One complete plant was delivered for installation in Libya. (news)
6. KNAUF – this well -known brand constantly acquires various components, complete production from us, and also orders the development and production of unique systems. (News 1, News 2, News 3)
7. Petroperlit, St. Petersburg – a unique plant with Petrooperlite, a factory of 15 tons per hour (news, Gratitude for the installation)

About us in the press, installation reports

• News about financing the production of the plant of Siemen-Finance
• News about a line of 300 tons of packaged mixtures per shift, Nizhny Tagil, the company “Sands of the Urals”
• Photo report on the installation of a complete plant in Kaliningrad
• About starting the plant in St. Petersburg, on the portal made with us
• Full report – from drawings to shipment at a complete plant in Vologda
• Client’s review about urgent modification of imported packages

Send a request to the factory online

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Important information

IMPORTANT!For each customer of the plant of dry building mixtures, its own 3D model is created completely for specific needs. After that, the model is laid out into flat drawings and on them the equipment of dry mixtures is installed at the facility.View models of factories in different layouts.To speed up your work on your project, you can fill out a questionnaire or you can do this with our managers by phone.

• Download questionnaire for ordering a plant

Typical sets

Logically, plants are divided into two different options – vertical and horizontal.

With a vertical design of the silage or other drives are above the dispensers and therefore, to transfer the components of mixtures to weight dispensers, screw conveyors are not needed. This is a plus, since screw conveyors require periodic maintenance and replacement of the wear of wear. The disadvantage of this layout is that the design of a large height is required, which is not always possible.

Horizontal performance can be placed in rooms with a relatively low ceiling height. The only disadvantage of this scheme is that it requires additional equipment for the transfer of materials – screws or pneumolines.

Below is a list of typical options for factories, but each order is unique and calculated separately.

To calculate the price, writeinfo@isilos.ruAnd we will make an offer for your needs.

You can alsoDownload a booklet with a description of factories and lines of dry mixtures.

Compositions of the CCC

• Download basic recipes for dry building mixtures

Automation and control system

Automation for each plant is made its own, the plants are fully automatic, management with industrial touch. Panels, monitoring via the Internet, data transfer to 1C accounting is also possible.

Variant of a typical line for the production of dry mixtures

The AAMIX plant supplies lines of greater performance for more types of dry mixtures. Large projects are prepared individually on request and after filling out a detailed questionnaire.

The Aamix line allows a wide range of dry building mixtures. The basic configuration provides for production:

1. Plaster mixture
2. Glue for tiles
3. Pantry
4. Glue for aerated concrete \ foam concrete
5. Self -leveling mixtures

Line performance from 3 to 30 tons per hour.

Materials

Materials used in production, for which there are drives and gear rates in the basic configuration (it is possible to increase the number of materials):

1. Cement
2. Sand with grain size 0-0.6mm
3. Little milk is thin
4. Quartz ground, dusty faction
5. Additives – methyl cellulose, starch broadcast, copolymer polyvinyl acetate

The percentage of the consumption of components per 1 ton of the produced dry mixture (adhesive for tiles is taken as an example).

From the table above, it is clear that the main materials consumed are cement and sand. The remaining components are consumed in small quantities. Next, day and monthly consumption with a performance of 50 tons of dry mixtures per day are given.

We get that with this production per day, 32.5 tons of sand and 14 tons of cement per day are consumed per day, the remaining components are consumed in a small amount.

When planning and designing the plant, it is necessary to take into account all the options for the produced dry mixtures in advance in order to plan the necessary bunkers and silage for storing components, the necessary parts of the weight system, the configuration of the production program, etc.

All this is carried out by the specialists of the Aamix plant. When supplying and production of a line of dry building mixtures, we take responsibility from the design stage, to the stage of installation, launch, production of the first batches of products.

Aamix factory – support in support!

Competitive advantages of the line

1. High degree of automation using Aries controllers, siemens.
2. The finished mixture can both be bending in bags, or to be given directly to a car cement car.
3. Different options for receiving and issuing materials are possible.
4. All components of silos and screws are produced by WAM, Italy and are delivered directly, which guarantees low prices.

Circulation of materials in the line SB-6000:

1. Cement is stored in cement silos (from 20 to 120 cubic meters), supply to silage from a car cement truck (it is possible to supply larger silos and the reception of cement from the Khopov wagons). From silos, cement is supplied to the dosage of screws.
2. The remaining components are stored in silos 10 cubic meters, which is about 8 days of work enough
3. Sand can be accepted and stored in several ways:
   1. It is taken from dump trucks to the floor, then served by the front loader to the bunker of the sand
   2. It is accepted from dump trucks to the receiving bunker, do not need front loader, but you need to make a large installation pit for the hopper, which can be more expensive than a loader. And the loader in the production is always useful not only for sand, but also for other needs.
4. From the bunker of sand, sand is supplied to the drying drum, then on a dawn in fractions and further into storage bunkers. From storage bunkers, sand is supplied to dosage.
5. Addments are dosed manually through a special neck.
6. After dusias, all components are fed into the mixer with a capacity of 1 cubic meter.
7. From the mixer, the finished mixture is transferred to the receiving hopper.
8. From the receiving hopper, the mixture is either packed into valve bags or is supplied directly to the car cement car.

The composition of the base line (when creating mixtures with sand)

• The cost of typical lines can be viewed in offers, the links to the download of which are given at the beginning of the page.
• The basic equipment can vary greatly depending on the tasks and premises of the customer.

The composition of the line may vary in the direction of reducing the number of equipment by reducing the drying section and preparation of sand, a decrease in the amount of silos and screws or towards the increase due to greater automation and the amount of silos for components.

The usual period of shipment after concluding a contract and the first prepayment is 5 months.

Delivery is made from St. Petersburg, to deliver a full set you need 6 long trucks 24 tons.

Installation of the plant can be carried out by the supplier, the cost of installation is calculated separately and depends on the list of work performed.

Video from a working plant 1

This video was filmed in the fall of 2015 at the factory installed in St. Petersburg. The plant worked from May to October with a performance of 30 tons of a mixture per hour. The plant was created by our company from a unique project and ending with the chief installation and production of the first parties.

Video from a working plant 2

This video was shot by our client, to whom we developed the project, produced all the equipment and made the installation of the plant. The video was made in 2019, in 2020 the plant has been operating for the fifth year.

Clients are constantly in touch with us, we make additional modules, supply spare parts, serve equipment.

Line drawing on the plane

View models of factories in different layouts. 

Send a request to the factory online

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A map of the factories and iconic projects we have done

Among customers, you can see both KNAUF units (Danogips), Gazprom, Norilsk Nickel and other large enterprises, as well as plants built by private business to cover the needs of dry mixtures in small cities and regions.

We are proud that many cdins have been with us for more than 10 years and constantly order new equipment. We constantly improve quality, make high -quality drawings for each project, completely accompany all the documentation all the equipment.

Our clients

Among the customers of the Aamix plant are such large companies as:

	Designed and put a full line of components to the plant of dry mixtures.News with a photo.
	For the production of dry mixtures under the Klester brand, we built a complete plant in Kaliningrad.Project and installation report.
	OJSC Gazprom – We developed, manufactured and put a fully automatic plant for the production of dry mixtures. The plant is designed to work in the Moscow region.  (News 1, News 2)
	KNAUF company is a world -famous, large manufacturer of putty and dry mixtures. For them, we produce a system of automation, dosage, customers, silage, etc. (News 1, News 2)
	On May 22, 2015, a contract for the construction of the plant for the production of waterproofing materials of the Cormix brand was signed between the company LLC Kormix LLC and Cormix International Limited. The project and equipment were made by our plant. (news, Client website)
	Hess AAC Systems (Holland) – a complete factory for Europe has been delivered. (News 1, News 2, News 3)
	Aerostone gas concrete plant – developed, made and launched a complete line for the production of dry mixes at the factory of autoclave aerated concrete (Client website)

And also more than 500 customers throughout Russia and the world!View reference listWith key customers.

Recorded striming – plants of dry mixtures: composition, main layouts.

Since this is streaming, the quality of the recording “Living”. However, our chief engineer told many nuances and answered questions from the comments.

Mobile plants of dry mixtures

We also produce mobile factories. They can be quickly installed in any area. The simplicity of transportation, installation / dismantling is achieved due to the modular structure and that all modules consist of sea containers.

Read more.