Microdrotes are fully produced at our plant in St. Petersburg, reliable Russian engines are used as the drive.

The scope of application

Microdrotes are widely used in the production of dry building mixtures, glass industry, chemical industry, at concrete plants and wherever there is a need for a periodic accurate dose of small doses of additives.

For example, in the production of dry mixtures in one kneader of 1 cubic meter. Often it is required to serve from 4 to 6 different additives in an amount of 1 to 5 kilograms.

Sometimes it is done manually, but this leads to errors and a deterioration in the quality of the mixture.

Therefore, microdosterers are usually used.

AAMIX Flow M42 microderies have a tile, which allows you to effectively dose powders with fibers and high stickiness.

• Photo report from the client’s factory after a year of work.
• News from shipping with photos.
• Look at the example of the microding line at the dry mixture plant (project in St. Petersburg).

Description of the work

Above the microdector is a receiving hopper with an addition. The microdant is configured for a certain feed speed, the standard speed of 105 cubic meters. per hour (you can configure another).

On the plant control panel, the right feed time is tuned and after that, before each batch, the dispenser automatically turns on and supplies the right amount of additive to the mixer.

Characteristics

Complete

• Corps with a reception funnel
• Tor -nourish
• DOSION SHREE

Options

• Mechanical variator drive
• Execution of food polymer or stainless steel
• Explosion -proof execution of ATETY Zone 22
• Vertical output
• Square or round funnel
• Electric or pneumatic vibrator
• Dosing auger and pipe covered with a technical polymer Sint to provide a zero gap

Price and order

To order, write to info@isilos.ru or call +7 (812) 408-41-82

1. The price of a typical microdector is indicated inPrice list

Photo from the load

See also

1. AMIXFLOW SHREECHER Microderia conveyor, diameter 108mm.
2. Swing conveyor for sand and difficult working conditions – Aamixflow Ta, diameters 219, 273mm.

However, with large volumes of production and complex recipes for the mixtures, this becomes unprofitable.

Over more than 20 years of work, we have developed two typical solutions for high -quality and accurate dutation of additives. These two options are designed for the different accuracy of the dosage. This is due to the accuracy of weight modules and tensodists.

The main problem in the dosage of additives in volumes from 100 grams per batch and above is that most systems cannot accurately transfer the right weight to the mixer. The additives can be fibrous, slightly sticky, uneven payment (with lumps).

Therefore, even very goodAAMIX Flow M42 MicroderiesThey can give a significant error, as they work by time, and not by weight. And accuracy is very important for saving (additives are very expensive) and for the quality of the final product (affects sales).

Therefore, we developed a system that allows you to dose complex additives much more accurate.

The system is fully automatic and controlled from the central remote control.

Microdulation AAMIX, small – accuracy +-3 grams

For accuracy +- 3 grams to the line, an intermediate weight module has been added. It was experimentally revealed that for 3kg tensodists, the error in the real conditions of the plant is +/- 3 gr.

In this module, the dispenser transmits the supplement, and the factory program accurately sets up the system and the dosage occurs not in time, but by weight.

Complete

• Gorlovina member
• AAMIX Flow M42 Microder for Brewing Products
• Dispenser 2l
• 3 kg – 3pcs
• Sufferous valve WAM VM040
• Frame canopy for dispenser

Microdation aamix, large – accuracy +-10 grams

For accuracy +- 10 grams also added a weight module. But in this embodiment, he faces the dispenser and the final calculation of what is transmitted to the mixer is in the weight difference in the bunker. This allows you to achieve accuracy +-10 grams.

For tenshoters 20 kg, the real error in production is 2g.  +/- 10 gr.

Complete

• Meshsov mesh
• WAM V2FS 200
• Pneumo cylinder
• Mic 23
• Pneumatic distributor
• The coil of the Second World War 24
• Dispenser 40l
• AAMIX Flow M42 Microder for Brewing Products
• Weight sensor for 20 kg – 3pcs
• Frame canopy for dispenser
• Set of aeration system based on 3 vibrovalrators (coil 24V)
• Iltd0 level sensors

This system is fully automated and manual labor is required only for unpacking bags – feed, dosage, recipe – everything is controlled by controllers.

Addments are supplied to the drives in paper bags from 10 to 50 kg.

The Aamix plant develops and produces reliable and unique automation at its own plant for the production of building materials. Among our customers are firms as KNAUF, LSR Group and others.

News about delivery to Knauf.

Model of DOSISE models at a real plant

See also

• AAMIX Flow M42 Microder for Brewing Products.
• AMIXFLOW SHREECHER Microderia conveyor, diameter 108mm.
• Minter of dry mixtures.
• Factories of dry mixtures.
• MBF microder for bulk products.

Microdisers of the MBF series are designed for voluminous accurate dosing of various bulk and powder materials. Microdanters are produced by WAM, Italy and are characterized by high accuracy, reliability and ease of work.

The scope of application

Microdrotes are widely used in the production of dry building mixtures, glass industry, chemical industry, at concrete plants and wherever there is a need for a periodic accurate dose of small doses of additives.

For example, in the production of dry mixtures in one kneader of 1 cubic meter. Often it is required to serve from 4 to 6 different additives in an amount of 1 to 5 kilograms.

Sometimes it is done manually, but this leads to errors and a deterioration in the quality of the mixture.

Therefore, microdosterers are usually used.

The presence of a tile allows you to effectively dose powders with fibers and increased stickiness.

• Look at the example of the microding line at the dry mixture plant (project in St. Petersburg).
• News with shipment.

Description of the work

Above the microdector is a receiving hopper with an addition. The microdant is configured for a certain supply speed, for example, a typical microdector from our price list supplies 105 cubic meters. per hour.

On the plant control panel, the right feed time is tuned and after that, before each batch, the dispenser automatically turns on and supplies the right amount of additive to the mixer.

View a similar microdant of Russian productionAAMIX Flow M42 microdector.

Send a request for a dispenser online

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Description of the design and competitive advantages

For different materials, different screw structures are used, the frequency of the screw and the power of the drives. Therefore, when ordering a dispenser, it is important to indicate the dosage material.

• The stainless steel or technical polymer Corps excludes the sticking of the product.
• A borrower and a dosing screw with independent drives, which makes it possible to choose the power and speed of rotation of each
• Performance from 3 to 4000 liters per hour
• The internal geometry of the case ensures the passage of difficult products
• The minimum gap between the screw and the pipe guarantees high dosing accuracy
• A wide spectrum of screws and seals makes it possible to choose a special microdector for a particular product
• Simple service
• Simple cleaning

Complete

• Corps with a reception funnel
• Tor -nourish
• DOSION SHREE
• Two independent drives

Options

• Mechanical variator drive
• Execution of food polymer or stainless steel
• Explosion -proof execution of ATETY Zone 22
• Vertical output
• Square or round funnel
• Electric or pneumatic vibrator
• Dosing auger and pipe covered with a technical polymer Sint to provide a zero gap

Price and order

1. The price of a typical microdector is indicated inPrice list
2. Download questionnaire for order 

Photos of application

Send a request for a dispenser online

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The produced weight dispensers are of high quality and ease of integration into various automated accounting systems.

It is also possible to produce and supply not only weight dispensers, but a system of automation and control of a dosage complex.

• Photo report from the client’s factory after a year of work.
• The news about the shipment of the full dosage line into polyplast.
• The news of the order of the re -truttes with a dose from KNAUF (delivered in 2017).
• The news of the shipment of dispensers with the photo.
• News with dispensers in the plant.

The principle of action

The weight dispenser of cement, sand or grain is a container that hangs on the frame. In places of fastening, tensodists are installed to the frame, which transmit information about the current weight of the container to the central remote control.

As a result, the control program always has data on the current weight of the dispenser.

Standardly, at the top of the dispenser, three flanks are made to join the screw transporters, to supply the material to the dispenser and the dispenser filter, to eliminate dust from the air flow out of the dispenser.

When the desired weight of the dispenser is achieved, the automation gives the signal, the lower pneumatic forwarding and all the cement, sand, grain or other loose material come out automatically.

If the material sticks to the walls of the dispenser, then a small vibrator is placed, which is turned on when the valve is opened or if the volume of the dispenser is more than 1 cubic meter, then the aeration system is installed.

How to buy a dispenser

You can choose a typical dispenser (in the table below) or order a dispenser or a complete system for your project. We will make drawings, affirm them with your engineers and produce what we designed. Equipment warranty up to 24 months.

Tel.: +7 (812) 408-41-82, e-mail:info@isilos.ru

Competitive advantages of weight dispensers from the Aamix plant

• Tensodists of the highest category of accuracy, manufacturer Tenzo-M (Russia).
• Pneumatics of Camozzi, Italy.
• Reliable lower valve, pr-in Aamix, Russia.
• Accuracy and accuracy of execution, all parts are made on the laser cutting machine.

• Download price with prices for standard dispensers.

Technical characteristics of cement dispensers

Below are the characteristics of three typical dispensers for cement, sand, grain. However, the Aamix plant produces dispensers of any volume, any configuration and from different materials, including stainless steel. To order a non -standard dispenser, we ask you to fill out the questionnaire and send it to us. Within one day, an offer with prices and delivery time will be sent. You can also seesystem of weight dosing individual performance.

Complete

The price of standard dispensers includes: (View price in the price list)

• The capacity of the dispenser.
• Three upper pipe for supplying materials to the dispenser.
• A set of tensodists (Tenzo-M, Russia).
• The lower pneumatic forwarding with pneumatic cylinder, a diameter of 300mm (Russia, aamix) can be set a different diameter and manual or electrical drive, then the cost is recalculated.
• Pneumatic distributor (WAM, Italy).
• Carrying filter.
• Two valve position sensors (WAM, Italy).

That is, by purchasing a standard dispenser, you get a completely finished device that can be built into any line (click the photo on the right to see the set of the valve).

Options (indicated when ordering)

• Doster frame.
• Changing the diameter of the valve and the type of drive, options – electric, manual (pneumatic is placed by default).
• Installation of a vibrator or aeration system.
• Production of the control panel for the entire dosing system.
• Development of a full system for feeding materials, pneumatic transmission.

Weight dispenser scheme 600 liters

Weight dispenser scheme 1600 liters

Photos from production

Weight dispenser 2 kub.m., KNAUF plant, 2022 production

• Photo report from the client’s factory after a year of work.
• The news about the shipment of the full dosage line into polyplast.
• The news of the order of the re -truttes with a dose from KNAUF (delivered in 2017).
• The news of the shipment of dispensers with the photo.
• News with dispensers in the plant.

See also

1. Microdanters (for supplying additives).
2. Skin conveyors for dosage, diameter 108mm.
3. Squid conveyors for sand.

Typical tasks when dispensers of bulk materials are used:

1. 1. Dosage of components in the production of building materials before applying them for mixing. For example, the dashes of cement, sand, additives before supplying them to the mixer for the production of concrete or dry mix.
   2. Dosage of grain, silage and supple materials. Usually used in the production of food mixtures, compound feeds.

Task

Production of a dry mixture, which includes 2 components – cement, ash. You must first weigh them, and then transfer them to the mixer for mixing. Ash requires 300 kg, cement 800 kg per cycle.

In this case, 2 weight dispensers with a volume of 300 and 800 liters are usually used, respectively. Both dispensers transfer weight to the central control panel.

The control panel automatically launches screw conveyors that serve components to the dispensers, and when the desired weight is reached, automatically turns them off.

After that, the automation of the remote control automatically opens the pneumatic changes of the dispensers and the components fall into the faucets.

Nuances

1. When the materials are supplied to the dispensers in them, an excess of air occurs and they begin to “dust”. Therefore, the installation of filters on the capacity of dispensers is required.
2. When unloading the components, they often “stick” and do not completely spill up. Therefore, you need to install vibrators that automatically start when a certain weight is reached, for example, when 30 kg remains in the dispenser.

There are also many other nuances that only professionals can take into account. We have been developing and supplying dispensers for more than 10 years and we know all the nuances!

News about shipments

For example, you can watch news with photos and projects about shipments to our clients

• Weight dispensers after a Big-beam member for KNAUF

Send a request for a dispenser online

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To order dispensers, it is enough to describe your task for us and we will make the best option for you.

Each project creates its own set of documentation, which is approved by the customer and therefore the manufactured systems fully comply with the tasks.

To order you need to fill out the questionnaire below, fill it out and send it either to fax (812) 331-99-46 or by e-mail: info@isilos.ru

• Download questionnaire for ordering a dispenser of bulk materials >>
• Download the description of dispensers in pdf >>

Examples of projects and prices

1. Project for KNAUF

The dispenser was required 1.5 cubic meters. For a chalk with a rotary feeder to transmit components to the air system.

As a result, the client developed and put a dispenser – a weight dispenser 1.5 cubic meters. Included with 3 tensodes and a weight display panel and transmission of Tenzo-M signal, filter, pneumatic mushroom.

Since the client has his own control system, the control panel was not supplied. The cost amounted to 192,400 rubles.

For production, a drawing was developed.

2. Project for Chelindlizing (production of dry mixtures)

The client needed to dose 2 components – cement and sand. After that, it was necessary to transfer their mixer. Important recipes, automation were important.

As a result, the client was developed and delivered – the dosage system consisting of a 0.2 kub.m dispenser, a 0.8 cubic meter, control panel.

The system includes:

• Two dispensers in the kit (container, tensodists, lower pneumatic mushrooms, vibrator, dust filter, raising for lifting over the mixer)
• control panel (Siemens Simatic control system, power connectors for connecting supplies, mixer, vibrators, valves, extensions)

The program of the complex was also developed. As a result, the client received a system that produced the right amount of dry mix after start.

All data can flexibly tune (the weight, the time of operation of the vibrators, the mixer, etc.).

The cost amounted to 584,000 rubles.

For production, a drawing was developed.

Send a request for a dispenser online

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More equipment

• Typical weight dispensers of cement, sand and durred bulk materials.