In most dry mix plants, one of the most problematic areas is the bagging area of the bagging plant.

At this site, the work is monotonous, takes place in harsh conditions (dust, noise) and yet the productivity of the entire plant depends on this location.

And if there are three or four filling machines running at the same time, it leads to high labor costs and difficulty in maintaining continuous production.

The AAMix NM-1 bagging robot solves this problem and significantly reduces operating costs. At the same time, the stability of the production process is improved, which leads to increased profits.

The unit is made on the basis of the best European models and adapted to our fills and plants.

Work order

The empty bag is pulled out of the stack with the vacuum gripper and moved to an intermediate position where the bag valve is opened and secured by the manipulator.

The manipulator carries the bag to the filling machine module and places it on the filling nozzle, while the valve is held securely in place.

One bag is moved and inserted at the same time as the next bag is removed from the stack and the valve of the next bag is opened.

During operation, the attachment interacts with the filling machine by exchanging signals and controlling the bag magazine.

The filling modules report when they are ready to accept a bag. If no module is ready, the filler pauses the operation.

The magazine feeds the next stack of bags into the working position immediately after the vacuum gripper extracts the last bag.

Installation composition

• Frame for three filling stations.
• Bag extractor with vacuum gripper.
• A preformer valve opening device.
• Biaxial clamp manipulator.
• A robot attachment with bag spreading.
• Bag feeding robot.
• Conveyor storage and tare feeding conveyor.
• Remote control.
• Vacuum pump.
• Control cabinets.

Modernization of the filling unit and economic effect

We made a big report at the Baltimix-2024 conference in which we told how to modernize an old node, the economic effect of modernization. Read the report. Given that we have long since implemented automatic bagging of mix on pallets, the level of plant automation has reached 90%.

When designing or modernizing your plant, we will offer options for full and partial automation and select the most suitable option.

Order and price

For ordering and cost calculation write to info@isilos.ru or call tel.: +7 (812) 408-41-82.

In plant operations, one of the bottleneck areas that requires a lot of manual labor and often results in a drop in productivity is the stacking of finished dry mix bags onto pallets.

Using a robot to stack bags on pallets solves this problem.

Composition of the robotic cell

• Robot palletizer KAWASAKI CP180
• Grip for bags up to 50 kg
• Pick Up Conveyor
• A pedestal for the robot
• Metal security grille
• Optical security system

Description of the production process

The system is a closed security perimeter within which products are automatically stacked.

Bags enter the Pick Up conveyor via existing conveyors. The stacking area is enclosed by a safety grid and light barriers. The robot stacks the products one by one, first on one side away from itself, then on the other. Empty pallets are stacked on a pre-marked place.

After filling one pallet, the robot automatically starts stacking the products on the other side. The safety system automatically opens the optical barriers to the filled pallet.

Once a full pallet has been removed from the security perimeter, the forklift driver visually checks the security area and, after verifying that it is empty, performs a line reset, which causes the optical barriers to automatically lock to the entrance.

Equipment

• KAWASAKI SP180 articulating robot (1000 bags/hour)
  Robot body
  Control cabinet
  Robot control and training console
• Pick Up Conveyor
• Bag gripper 50kg
• Optical barriers
• Security perimeter
• Robot pedestal
• Pneumatic bag leveler
• Buffer conveyor 850 mm
• Bag baler 1600 mm
• Installation and commissioning

Order and price

For ordering and cost calculation write to info@isilos.ru or call tel.: +7 (812) 408-41-82.

See also.

1. Report on the bagging robot at the Biltimix 2024 conference
2. A robot for stacking bags on pallets.
3. MES control system for dry mix plant.
4. Drying drums from 5 to 50 tons per hour, on gas, coal, electricity.

Installation of FAS-OM2 faces large bulk materials (both dry and high humidity in open plastic or paper bags.

The installation is designed for packing not very abrasive bulk materials – fertilizers, feed, sawdust and similar materials. For packing crushed stone, gravel and other rigid materialsWatch FASOM1

After packing, the bags are automatically seized and / or stitched.

The principle of work

• The source material is loaded into the receiving hopper.
• The weight of the bag is set on the control panel.
• The installation doses the material into an intermediate container, the dosage is in parallel, that is, while the bag is filled with a new dosage cycle, this increases productivity by 2 times. Dosage is made by a rotary feeder.
• The bag is quickly filled from an intermediate container.
• The bag is transmitted to automatic seal and \ or suturing.
• A new bag is placed and the Start button is pressed.

Competitive advantages

• Parallel work – while the weight dosage is underway at the same time, packaging is performed. An increase in performance by half.
• Long -term work due to the use of the strip conveyor.
• The accuracy of the dosage due to the use of high -quality tensodists.
• Simplicity of management.
• Only one operator needs. Reducing salary costs by double.

See news with photos and videos from production – shipping packing at the console factory.

Price and how to buy

The cost of installing FASOM2 for packing sand, crushed stone, expanded clay canLook at the price list.

• Calculation of the installation cost of ordinary steel.
• Calculation of the installation cost of stainless steel.

Video work

Drawings

See also

1. See news with photos and videos from production – shipping packing at the console factory.
2. Equipment for packing crushed stone, gravel, expanded clay in FAS-OM1 bags

We have been producing equipment since 1998, for more than 20 years. During this time, our clients became many companies, including industry leaders – KNAUF, Gazprom, Norilsk Nickel, Hess AAC (Holland).

Our company is a plant with a full cycle of metalworking – from its own industrial laser cutting Trumpf metal, ending with assembly, coloring, etc.

We manufacture the main equipment (silos, mixers, packaging) in our own production in the city of Sank-Petersburg.

We use the components WAM (Italy), whose official representative we are, UWT LEVEL (Germany), CAMOZZI (Italy), Tenzo, Aries.

• The news about our package, which was set in 2016 and then the client ordered additional in 2022.
• News about the installation of packing.
• News as a client ordered a package from us instead of another manufacturer purchased from another manufacturer.

And so we have prepared the most profitable offers for you, ready -made business: packing fertilizers in bags.

See also:A set of equipment for packing fertilizers, feeds, chemicals in open bags FASOM2.

1. Fertilizer packing line “Smart”

Compound:

• Reception hopper for packingvolume 2 m3., on the frame.
  In the kit:
  – throttle valve 300 mm with manual drive
  – FilterAerklin Smart2, galvanized case
  – aircraft set for 3Vibrovalrators24DC

• Installation for packing fas-km2 rotor.

FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces fertilizers in valve bags in the range from 10 to 50 kg.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82

2. Line “Optima”

The Optima Packing line is an economical solution for your business, which allows for the shortest possible time, as well as without significant investment to supplement the range of products you have produced or organize a mini production for packing fertilizers in valve bags from 10 to 50 kg.

The package line of our production includes the most optimal set of equipment and consists of:

• Silos with a volume of 20 cubic meters. With a complete binding that includes: a) the silos filter Aerklin Medium, a galvanized case, pr-in aamix.b) a safety spitting spring valve B) lobed levels of aeration system on the basis of 8 aeration jet of jukler d) disk shutter D 300 with manual drive
• Installation for packing fas-km2 rotor.

FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces fertilizers in valve bags in the range from 10 to 50 kg.

• Acadricious station Aerklin Hard 1.

The installation consists of a filter of fine cleaning with automatic pneumatic cleaning of filter elements, an extract and a bunker for collecting dust. The submarine aspiration station is necessary in production to comply with environmental standards.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82 

3. Line “Optima Plus”

The Optim Plus Packing line combines the efficiency of the Optima mini-production and thanks to the silage of an increased volume of 40 cubic meters. It allows you to reduce transportation costs, since a silo of this volume allows you to completely unload the cement carrier.

The phasing line “Optima Plus” includes:

• Silos with a volume of 40 cubic meters. With a complete binding that includes: a) the silos filter Aerklin Medium, a galvanized case, pr-in aamix.b) a safety spitting spring valve B) lobed levels of aeration system on the basis of 8 aeration jet of jukler d) disk shutter D 300 with manual drive
• Installation for packing in bags Fas-km2 rotor.
  FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces fertilizers in valve bags in the range from 10 to 50 kg.

• Acadricious station Aerklinn Hard 1.
  The installation consists of a filter of fine cleaning with automatic pneumatic cleaning of filter elements, an extract and a bunker for collecting dust. The submarine aspiration station is necessary in production to comply with environmental standards.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82

4. Lux “luxury” line

The luxury packing line is a price ratio, since, unlike the Optima mini-production, it allows you to make the process of packing the product more automated, which reduces the losses possible for damage or falling bags.

Mini-production “Lux” consists of the next equipment:

• Silos with a volume of 40 cubic meters. With a complete binding that includes: a) the silos filter Aerklin Medium, a galvanized case, pr-in aamix.b) a safety spitting spring valve B) lobed levels of aeration system on the basis of 8 aeration jet of jukler d) disk shutter D 300 with manual drive
• Installation for packing fas-km2 rotor.
  FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces fertilizers in valve bags in the range from 10 to 50 kg.
• Aspiration block based on Aerklin GB 500 and Aerklin Hard 1.
  Aspiration block is air purification in production in 2 stages: 1) rough (aspiration station based on cyclone GB 500) b) thin (aspiration station Aerklin Hard 1).
  Which allows you to extend the service life of cartridges, as well as comply with environmental standards in production.
• A strip conveyor for serving bags with a dug and a squeezer of the bag.
  The strip conveyor is designed to automate the packaging process into valve bags. The packing station automatically supplies the bag onto the conveyor, in the subsequent the bag is rolled and advisers to the boxing box for further supply to the production process.
• Rollerg.
  Rollerg is designed for a safe piece of bags, as well as to reduce the percentage of marriage (damage to the bag) in the process of packing the product.
• Universal Pallet Pacific in a Stretch film.
  Packaging equipment designed for winding and fixing cargo on the pallet by means of a stretch. Such devices quickly and gently perform the winding with a film laid on the pallet of the cargo.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82

Additional information

1. What installations are facing fertilizers in the bags – comparison and choice

The package is carried out by rotor-pneumatic installations of the Sunmyx FAS CMM. For fertilizers, two KM2 and KM4 installations are suitable. Both installations are faced with fertilizers in valve bags and can be used in any lines. Outwardly, they are very similar, but there is a constructive difference and performance difference.

Comparison of parameters

As you can see from the table, the main difference between packs in performance. Prices for packages can be viewed inPrice list.

About control features and packs of packagesYou can read the news >>

2. What is needed besides the installations for organizing packing

The answer to this question depends on several parameters:

1. How fertilizer is supplied to the enterprise – in BIG -bugs or cement trucks or pneumatic transport from wagons
2. What performance is needed
3. In what bags will the packing take place – 50 kg, 25 kg, ….
4. How planned to pack packaged bags

Depending on this, the installation of packing and related equipment is selected. In principle, two main common cases can be distinguished – fertilizer enters the Big Bigs or fertilizer enters the silage at our enterprise from cement transport or carriage.

Prices

Fresh prices for all equipment are inPrice listOr writeinfo@isilos.ru,Telegramhttps://t.me/aamixruOr call tel.: +7 (812) 408-41-82 and we will make you a detailed offer and help you with the choice of equipment.

Video how the packaging works

In the video you will see a slight dusting, since the package in test mode is not connected to aspiration (hood). When working as a package, it is imperative to connect it to aspiration and air purification, for exampleCyclone TsN-15.

See also

• Line of drying and packing sand in bags
• Complex factories of dry mixtures
• Installation of packing gravel, gravel
• Full price list for equipment

One of our packages,Fas-km3 euro, analogue of Haver & Boecker, was originally made as a copy of the German classical package, only with Russian automation and spare parts.

Since then, we have improved, changed and have accumulated a lot of restoration of packs, replacement of control panels, weight modules.

In cases where Siemens automation breaks, weight models of European production or mechanics, it is usually cheaper, and most importantly faster, replace it with Russian analogues.

An example of the consoles of packs.

This is a difficult work that requires a deep understanding of mechanics, the work of weight modules and automation. And it is precisely such a unique experience that our engineers and programmers have.

Examples

1. Complete replacement of automation on two Polish packages for the plant in St. Petersburg.

Replacing and development of programs took about 10 days.

As a result, the accuracy of the dosage improved, the packages began to work on Russian components.

The cost of replacement was cheaper than official repair by about 2.5 times.

Review of the work done.

2.The supply of a restored Haver & Boecker package for a complete dried mixture plant to the Kurgan region.

The package was working, but automation and pneumatics stopped working.

Official repair was not possible.

The new package cost about 6 million rubles.

We built the installation model, developed the replacement of German pneumatics with Italian, made a remote control based on Aries controllers, which are produced in the Russian Federation. The cost amounted to 960,000 rubles.

As a result, the installation is successfully operating in factory mode, and the future will be fast and not expensive.

Model.

Packing at the factory.

3. View an example of packs of packs.

To order modernization or replacement of automation and writing a new program, writeinfo@isilos.ruor call +7 (812) 408-41-82

We have been producing equipment since 1998, for more than 20 years. During this time, our clients became many companies, including industry leaders – KNAUF, Gazprom, Norilsk Nickel, Hess AAC (Holland).

Our company is a plant with a full cycle of metalworking – from its own industrial laser cutting Trumpf metal, ending with assembly, coloring, etc.

We manufacture the main equipment (silos, mixers, packaging) in our own production in St. Petersburg.

We use the components WAM (Italy), whose official representative we are, UWT LEVEL (Germany), CAMOZZI (Italy), Tenzo, Aries.

• The news about our package for the lines of packing cement, which was set in 2016 and then the client ordered additional in 2022.
• The news about the installation of cement packaging.
• News as a client ordered a package from us instead of another manufacturer purchased from another manufacturer.

And so we have prepared the most profitable offers for you, ready -made business: packing cement in bags.

1. Smart Fassow line

Smart packing line consists of:

• Reception hopper for packingvolume 2 m3., on the frame.
  In the kit:
  – throttle valve 300 mm with manual drive
  – FilterAerklin Smart
  – aircraft set for 3Vibrovalrators24DC

• Installation for packing dry building mixtures Fas-km2 rotor.

FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces any type of dry building mixtures (various densities) in valve bags in the range from 10 to 50 kg.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82

2. Faspery line “Optima”

The Optima Packing line is an economical solution for your business, which allows for the shortest possible time, as well as without significant investment to supplement the range of products you have produced or organize mini production for packing cement in valve bags from 10 to 50 kg.

The package line of our production includes the most optimal set of equipment and consists of:

• Silos for storing cement with a volume of 20 cubic meters. With a complete binding that includes: a) the silos filter Aerklin Medium, a galvanized case, pr-in aamix.b) a safety spitting spring valve B) lobed levels of aeration system on the basis of 8 aeration jet of jukler d) disk shutter D 300 with manual drive
• Installation for packing dry building mixtures Fas-km2 rotor.

FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces any type of dry building mixtures (various densities) in valve bags in the range from 10 to 50 kg.

• Aspiration station Aerklinn ASP1.

The installation consists of a filter of fine cleaning with automatic pneumatic cleaning of filter elements, an extract and a bunker for collecting dust. The submarine aspiration station is necessary in production to comply with environmental standards.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82 

3. Faspery Line “Optima Plus”

The Optim Plus Packing line combines the efficiency of the Optima mini-production and thanks to the silage of an increased volume of 40 cubic meters. It allows you to reduce transportation costs, since a silo of this volume allows you to completely unload the cement carrier.

The phasing line “Optima Plus” includes:

• Silos for storing cement with a volume of 40 cubic meters. With a complete binding that includes: a) the silos filter Aerklin Medium, a galvanized case, pr-in aamix.b) a safety spitting spring valve B) lobed levels of aeration system on the basis of 8 aeration jet of jukler d) disk shutter D 300 with manual drive
• Installation for packing dry building mixtures Fas-km2 rotor.
  FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces any type of dry building mixtures (various densities) in valve bags in the range from 10 to 50 kg.

• Aspiration station Aerklinn ASP1.
  The installation consists of a filter of fine cleaning with automatic pneumatic cleaning of filter elements, an extract and a bunker for collecting dust. The submarine aspiration station is necessary in production to comply with environmental standards.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82

4. Lux “luxury” line

The luxury packing line is a price ratio, since, unlike the Optima mini-production, it allows you to make the process of packing the product more automated, which reduces the losses possible for damage or falling bags.

Mini-production “Lux” consists of the next equipment:

• Silos for storing cement with a volume of 40 cubic meters. With a complete binding that includes: a) the silos filter Aerklin Medium, a galvanized case, pr-in aamix.b) a safety spitting spring valve B) lobed levels of aeration system on the basis of 8 aeration jet of jukler d) disk shutter D 300 with manual drive
• Installation for packing dry building mixtures Fas-km2 rotor.
  FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces any type of dry building mixtures (various densities) in valve bags in the range from 10 to 50 kg.
• Aspiration unit based on Aerklin GB 500 and Aerklin ASP1.
  Aspiration block is air purification in production in 2 stages: 1) rough (aspiration station based on cyclone GB 500) b) thin (aspiration station Aerklin Hard 1).
  Which allows you to extend the service life of cartridges, as well as comply with environmental standards in production.
• A strip conveyor for serving bags with a dug and a squeezer of the bag.
  The strip conveyor is designed to automate the packaging process into valve bags. The packing station automatically supplies the bag onto the conveyor, in the subsequent the bag is rolled and advisers to the boxing box for further supply to the production process.
• Rollerg.
  Rollerg is designed for a safe piece of bags, as well as to reduce the percentage of marriage (damage to the bag) in the process of packing the product.
• Universal Pallet Pacific in a Stretch film.
  Packaging equipment designed for winding and fixing cargo on the pallet by means of a stretch. Such devices quickly and gently perform the winding with a film laid on the pallet of the cargo.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82

Additional information

1. What installations pack cement in bags – comparison and choice

Packing is carried out by rotor-pneumatic installations of AAMIX FAS CMM. For cement, two KM2 and KM4 installations are suitable. Both installations are packed with cement in valve bags and can be used in any lines. Outwardly, they are very similar, but there is a constructive difference and performance difference.

Comparison of parameters

As you can see from the table, the main difference between packs in the complexity of service and performance. Prices for packages can be viewed inPrice list.

About control features and packs of packagesYou can read the news >>

2. What is needed besides the installations for organizing packing

The answer to this question depends on several parameters:

1. How cement is supplied to the enterprise – in BIG -Bugs or cement trucks or pneumatic transport from wagons
2. What performance is needed
3. In what bags will the packing take place – 50 kg, 25 kg, ….
4. How planned to pack packaged bags

Depending on this, the installation of packing and related equipment is selected. In principle, two main common cases can be distinguished – cement enters the Big Bags or cement enters the silos at our enterprise from cement car or wagon.

Send a request for cement packing online

Фасовка цемента в мешки

Введите ваш телефон или E-Mail *

If you are human, leave this field blank.

По телефону расскажем как что работает и как правильно подобрать оборудование. Без спама.

Δ

Prices

Fresh prices for all equipment are inPrice listOr write info@isilos.ru and we will make you a detailed offer and help you with the choice of equipment.

Video how the packaging works

In the video you will see a slight dusting, since the package in test mode is not connected to aspiration (hood). During the work of packing, it is imperative to connect it to aspiration and air purification, such as Aamix ASP1 orCyclone TsN-15.

See also

• Line of drying and packing sand in bags
• Complex factories of dry mixtures
• Installation of packing gravel, gravel
• Full price list for equipment

Send a request for cement packing online

Фасовка цемента в мешки

Введите ваш телефон или E-Mail *

If you are human, leave this field blank.

По телефону расскажем как что работает и как правильно подобрать оборудование. Без спама.

Δ

This installation is the most productive and accurate in a series of packs in valve bags.

Initially, to create this package, a sample of package made in Germany was used for the KNAUF plant. After that, the package was finalized:

• The accuracy is increased due to the use of two independent frames: frames with an installed rotor and frame with an tensod.
• increased performance by changing the rotor to a more modern
• The installation was fully automated on Aries controllers
• Reliability is increased through the use of automation with a higher degree of protection

IMPORTANT! One of the unique features of this model is that the speed of the package remains with a low column of a dry mixture in the bunker. That is, you can connect the installation to the bunker directly under the mixer, which is important when placing production in a room with limited height.

Now these installations work at factories in Russia and abroad.

News about packaging from customer production

• Gazprom (Moscow) is a high -performance plant, dry mixtures with vermiculite.See the news.
• Petroperlit (St. Petersburg) – a plant for the production of dry mixtures with perlite, 15 tons per hour.See the news.
• Hess AAC (Holland) – a factory of classic dry mixtures, 15 tons per hour.See the news.
• Shipment of the third package in Vladikavkaz. + News about installation in the same enterprise.

With all the pluses, the installation cost is quite competitive, through the use of Russian controllers and the full production cycle in Russia.

• View price with prices.

Important! There are very cheap packs on the market, but they do not work and, as a result, quite a few manufacturers contact us with a request to repair, set up or replace the purchased packages.News with a photo about replacing the packaging of another manufacturer.

Send a request to Fas-km4 online

Фасовка ФАС-КМ4-ротор

Введите ваш телефон или E-Mail *

If you are human, leave this field blank.

По телефону расскажем как что работает и как правильно подобрать оборудование. Без спама.

Δ

The principle of action

The installation consists of a bunker in which the faculty material is located, the rotor of the supply of material into the valve bag and electronic weights.

On the control panel, the weight is set once, which must be put in the valve bag, after which the installation works automatically in the cycle:

• The operator puts on a bag
• The clamp is automatically triggered
• The package begins
• When the desired weight is reached, the packaging stops
• The clamp is automatically opened
• The pusher automatically works and the bag moves to the supply conveyor to the pallet
• The operator puts on a bag
• …..

That is, the operator only needs to put on a bag.

Our control panels are very thought out and controlled from the touch of the panel.  You can configure the speed of packing, accuracy, air operating mode, keep records of shifts and much more.A detailed description here.

Competitive advantages

• Simplicity of management
• Reliable automation of Aries of Industrial Execution
• Complete automation and understandable control
• Fast and competent technical support from the manufacturer
• Guaranteed installation quality tested on many large SSC factories

Control panel

Our control panels allow you to very flexibly set up packaging to different operating modes and different materials. Big and reliable touch. The screen allows you to see all the data and quickly reconfigure the package to new recipes.

Also, data can be transferred to the central control panel and further to the MES, ERP system.

Technical characteristics

• • • View price with prices.
    • Download the description of the installation in PDF.

Options

• • • If a mixture with a density of less than 1000 kg. \ Cub. M. Complex:
      The throttle shutter is 80mm – 7600 rubles.
      Pneumatic drive CP101 – 10800 rubles.
      Pneumatic distributor V5V80 – 5200 rubles.
      Mic23 position sensor – 3500 rubles.
      When this valve is connected to the control panel, the tracking and automatic opening option \ closing this valve is activated. That is, nothing needs to be adjusted additionally, everything is already in the package algorithm.
    • Flat strip conveyorFrom 5 to 10 meters to supply bags from installation to the packaging on the pallet.
    • System of aspiration based on the Wamflo filter (Italy).
    • Switch conveyorFor the supply of cement or a mixture from the hopper to the package.
    • Big-beags moltening system.

Installation installation

The installation is mounted directly under the hopper with a dry mixture or silage with cement or other bulk material.

To be able to service the installation between it and the hopper, the valve is always installed.

The standard installation location scheme on the model of a real plant is lower.

Photo with an example of installation installation

Automatic putting bags

Packing KM2 and KM4 can be equipped with installations for automatically putting on bags.

This solves the main problem of production of dry building mixtures – the operator’s work in difficult conditions.

Productivity also grows significantly. In the video, the work of our packaging with automatic putting bags at the factory of our client.

Video from a working factory

This video was filmed in the fall of 2015 at the factory installed in St. Petersburg. The factory operates two of our packages with a capacity of up to 15 tons per hour in bags of 30 liters.

What else to read?

• • • Comparison of packageswith an algorithm of work, weighing, etc. –We recommend reading!
    • Cement package– An article about how to organize it.
    • Details with photos about the package control panel.

Other types of packs

• • • All equipment for packing produced by our plant.
    • FAS CM2 Rotor– Less productive than this, cheaper.
    • FAS COM3-Pneumo– completely pneumatic, for fragile or large materials (perlite, expanded clay, etc.).
    • FAS-1– for packing crushed stone in plastic bags.

Concomitant equipment

• • • Ribbon conveyors– for bags or bulk materials.
    • Cyclones– For air purification, be sure to pack.
    • Silos– for storing the source materials.
    • Fluckers of dry mixtures– for preliminary mixing of several materials.
    • Factories of dry mixtures– for industrial production of dry building mixtures.

Send a request to Fas-km4 online

Фасовка ФАС-КМ4-ротор

Введите ваш телефон или E-Mail *

If you are human, leave this field blank.

По телефону расскажем как что работает и как правильно подобрать оборудование. Без спама.

Δ

The installation also faces dry concrete mixtures, for example, for a concrete torxret with a crushed stone of up to 5-7mm.

Installation is a modified and fully automated analogue of the Haver & Boecker package.

In the package, the rotor is not used and the material is supplied using air. This allows you to serve large material and at the same time not destroy (not grind it) and eliminates the jet jamming.

• For packing ordinary dry mixtures, it is usedFAS CM2 Rotor.
• How to choose the right packageLook here.

These packages successfully work at factories for the production of dry mixtures with perlite, vermiculite, etc.

• The news about the launch of a unique factory with the packing fas-km3.
• Watch the news about the delivery of perlite(a large factory in St. Petersburg, installations are packed up to 10 tons per hour daily, an excursion to the plant is possible).
• Watch the news about the delivery vermiculite(Gazprom project, installed near Moscow).

More news about packing from customer production

• Gazprom (Moscow) is a high -performance plant, dry mixtures with vermiculite.See the news.
• Petroperlit (St. Petersburg) – a plant for the production of dry mixtures with perlite, 15 tons per hour.See the news.
• Hess AAC (Holland) – a factory of classic dry mixtures, 15 tons per hour.See the news.
• Shipment of the third package in Vladikavkaz. + News about installation in the same enterprise.

With all the pluses, the installation cost is quite competitive, through the use of Russian controllers and the full production cycle in Russia.

• View price with prices.

Important! There are very cheap packs on the market, but they do not work and, as a result, quite a few manufacturers contact us with a request to repair, set up or replace the purchased packages.News with a photo about replacing the packaging of another manufacturer.

The principle of work

The principle of operation is that the mixture is first fed to the paste bunker, and then, under excess air pressure, into the valve bag. When serving, rotors are not used, so a large filler calmly and without destruction of the structure enters the bag.

All operations are fully automated.

IMPORTANT! A unique system of excess air is also made, so the bag does not inflate or tears.

Description of the work

• A dry mixture is supplied to the pasping bunker, the bunker automatically closes.
• A paper valve bag is put on the pipe, the bag is automatically triggered and the package cycle begins.
• When the desired weight is reached, the package automatically stops, the clamp automatically releases the bag.
• The bag is thrown away by a pusher on the conveyor for feeding on the packaging.
• The package is waiting for putting on a new bag.

Only one operation is required from the operator – put on a bag!

Our control panels are very thought out and controlled from the touch of the panel.  You can configure the speed of packing, accuracy, air operating mode, keep records of shifts and much more.A detailed description here.

Description of the design and competitive advantages

• An analogue of Haver & Boecker on Russian controllers, Italian pneumatics and German electrician.
• Automation is provided by Aries industrial controller, and works in the most difficult conditions.
• Automatic throwing of the bag.
• Automatic inclusion of the dosage cycle when serving the bag.
• Two mining modes – fast + accurate (allows you to accurately dose a dry mixture).
• Convenient hatches of service and cleaning.

Air and aspiration system

The use of drained compressed air (dew point +3 ° C) is required, purified of impurities of impurities (subtlety of filtering 25 μm), for this, the packing and preparation of compressed air production of Camozzi (Italy) are used as part of the package station.

The aspiration system is recommended to be done on the basis of the WAMAIR filter.

Complete

• Installation of packing.
• Reception hopper for a dry mixture of 150 liters.
• Control panel with an automatic controller.
• The cap of the bag.
• Auto will plan.
• The system for determining the put on the bag.

Control panel

Our control panels allow you to very flexibly set up packaging to different operating modes and different materials. Big and reliable touch. The screen allows you to see all the data and quickly reconfigure the package to new recipes.

Also, data can be transferred to the central control panel and further to the MES, ERP system.

Technical characteristics

Additional options and equipment

• Flat strip conveyor from 5 to 10 meters to supply bags from installation to the packaging on the pallet.
• System of aspiration based on the Wamflo filter (Italy).
• A screw conveyor for supplying cement or a mixture from a bunker to the package.
• Big-beags moltening system.

Automatic putting bags

Packing can be equipped with installations for automatically putting on bags.

This solves the main problem of production of dry building mixtures – the operator’s work in difficult conditions.

Productivity also grows significantly. In the video, the work of our packaging with automatic putting bags at the factory of our client.

Certificates

We certify all our equipment for the confidence of our customers in quality. Certificates are also needed for inspection bodies and when licensing production.

Certificate of conformity

Declaration of conformity

See also

• All equipment for packing produced by our plant.
• FAS CM2 Rotor– Classical packaging.
• FAS COM4-Pneumo-Rotor-pneumatic package, the most popular model for most materials.
• FAS-1– For packing crushed stone in plastic bags.

Scope – plants for the production of dry mixtures, packing cement and other similar materials with a capacity of up to 10 tons per hour. For greater performance, see the packageFAS COM4 Rotor

FASS FAS COM2 Rotor is characterized by high performance and complete automation.

How to choose the right packageLook here.

Description of the work

• Cement or dry mixture is supplied to the pasping bunker.
• The valve bag is put on the pipe and immediately the bag is automatically triggered and the package cycle begins.
• When the desired weight is reached, the package automatically stops, the clamp automatically releases the bag.
• The bag is thrown away by a pusher on the conveyor for feeding on the packaging.
• The package is waiting for putting on a new bag.

That is, only one operation is required from the operator – put on a bag!

Our control panels are very thought out and controlled from the touch of the panel.  You can configure the speed of packing, accuracy, air operating mode, keep records of shifts and much more.A detailed description here.

Description of the design and competitive advantages

• The use of components from the best world manufacturers.
• Automatic throwing of the bag.
• Automatic inclusion of the dosage cycle when serving the bag.
• Two dosages are fast + accurate (allows you to accurately dose a dry mixture).
• Convenient hatches of service and cleaning.

Control panel

Our control panels allow you to very flexibly set up packaging to different operating modes and different materials. Big and reliable touch. The screen allows you to see all the data and quickly reconfigure the package to new recipes.

Also, data can be transferred to the central control panel and further to the MES, ERP system.

News about packaging from customer production

• Gazprom (Moscow) is a high -performance plant, dry mixtures with vermiculite.See the news.
• Petroperlit (St. Petersburg) – a plant for the production of dry mixtures with perlite, 15 tons per hour.See the news.
• Hess AAC (Holland) – a factory of classic dry mixtures, 15 tons per hour.See the news.
• Shipment of the third package in Vladikavkaz. + News about installation in the same enterprise.

With all the pluses, the installation cost is quite competitive, through the use of Russian controllers and the full production cycle in Russia.

• View price with prices.

Important! There are very cheap packs on the market, but they do not work and, as a result, quite a few manufacturers contact us with a request to repair, set up or replace the purchased packages.News with a photo about replacing the packaging of another manufacturer.

Send a request to Fas-km2 online

Фасовка ФАС-КМ2-ротор

Введите ваш телефон или E-Mail *

If you are human, leave this field blank.

По телефону расскажем как что работает и как правильно подобрать оборудование. Без спама.

Δ

Air and aspiration system

The use of drained compressed air (dew point +3 ° C) is required, purified of impurities of impurities (subtlety of filtering 25 μm), for this, the packing and preparation of compressed air production of Camozzi (Italy) are used as part of the package station.

The aspiration system is recommended to be done on the basis of the WAMAIR filter.

Complete

• Installation of packing
• Reception hopper for dry mixture 150 liters
• control panel with automatic controller
• The cap of the bag
• Auto will plan
• The system for determining the put on the bag

Technical characteristics

Options

• If a mixture with a density of less than 1000 kg. \ Cub. M. Complex:
  The throttle shutter is 80mm – 7600 rubles.
  Pneumatic drive CP101 – 10800 rubles.
  Pneumatic distributor V5V80 – 5200 rubles.
  Mic23 position sensor – 3500 rubles.
  When this valve is connected to the control panel, the tracking and automatic opening option \ closing this valve is activated. That is, nothing needs to be adjusted additionally, everything is already in the package algorithm.
• Flat strip conveyorFrom 5 to 10 meters to supply bags from installation to the packaging on the pallet.
• System of aspiration based on the Wamflo filter (Italy).
• Switch conveyorFor the supply of cement or a mixture from the hopper to the package.
• Big-beags moltening system.

See also

• The price of installation of FAS CM2-Rotor for packing dry mixtures in valve bags canLook at the price list.
• Download the description of the installation in .pdf format
  

Automatic putting bags

Packing KM2 and KM4 can be equipped with installations for automatically putting on bags.

This solves the main problem of production of dry building mixtures – the operator’s work in difficult conditions.

Productivity also grows significantly. In the video, the work of our packaging with automatic putting bags at the factory of our client.

Video

• With the explanation of how the packing works

• from a working factory

This video was filmed in the fall of 2015 at the factory installed in St. Petersburg. The factory operates two of our packages with a capacity of up to 15 tons per hour in bags of 30 liters.

Other types of packages

• All equipment for packing produced by our plant.
• FAS COM4 Rotor– Less productive than this, cheaper.
• FAS COM3-Pneumo– completely pneumatic, for fragile or large materials (perlite, expanded clay, etc.).
• FAS-1– For packing crushed stone in plastic bags.

What else to read?

• Comparison of packageswith an algorithm of work, weighing, etc. –We recommend reading!
• Cement package– An article about how to organize it.

Concomitant equipment

• Ribbon conveyors– for bags or bulk materials.
• Cyclones– For air purification, be sure to pack.
• Silos– for storing the source materials.
• Fluckers of dry mixtures– for preliminary mixing of several materials.
• Factories of dry mixtures– for industrial production of dry building mixtures.

Certificates

We certify all our equipment for the confidence of our customers in quality. Certificates are also needed for inspection bodies and when licensing production.

Certificate of conformity

Declaration of conformity

Send a request to Fas-km2 online

Фасовка ФАС-КМ2-ротор

Введите ваш телефон или E-Mail *

If you are human, leave this field blank.

По телефону расскажем как что работает и как правильно подобрать оборудование. Без спама.

Δ

Bags can be:

1. paper – then they are automatically sewn up
2. polyethylene – then they are automatically sealed and can further automatically flash

This installation faces large materials – such as crushed stone, gravel, expanded clay, etc.

If you need packing a lighter and more small mixture, such as sawdust, fertilizers, feed, etc., then we recommend that you look at the FAS-OM2 model.

If preliminary washing of crushed stone is required, then you can useInstallation of the crushed stone sip lmsh-1.

The uniqueness of this equipment lies in the fact that the material (crushed stone, gravel, sand) is fed to the package by not a screw conveyor, but a strip conveyor. Thanks to this, uninterrupted and long -term installation operation is ensured. As you know, when transferring sand (crushed stone, gravel, expanded clay), he quickly wear out with a screw transporter and fails. Thanks to the use of the strip conveyor, this problem is solved.

Packing of bulk materials can be carried out both polyethylene (polypropylene) and into paper bags. The total weight of the bags is set on the control panel and can vary from 5 to 50 kg. It is also possible to make to order installations for packing with other weight ranges.

• The news of the shipment September 2022.
• The news of the shipment September 2016.
• The news about the shipment of installation in Novokuznetsk with a photo (February 2015).

The principle of work

• The source material is loaded into the receiving hopper.
• The weight of the bag is set on the control panel.
• The installation doses the material into an intermediate container, the dosage is in parallel, that is, while the bag is filled with a new dosage cycle, this increases productivity by 2 times.
• The bag is quickly filled from an intermediate container.
• The bag is transmitted to automatic seal and \ or suturing.
• A new bag is placed and the Start button is pressed.

Competitive advantages

• Parallel work – while weighing dashing is underway at the same time
• Long -term work due to the use of the strip conveyor.
• The accuracy of the dosage due to the use of high -quality tensodists.
• Simplicity of management.

The installation of FASOM1 can always be seen in the work in the existing production.

Technical characteristics

• Height 2800mm, width 1800mm, length 3200mm.
• Weight – 2100 kg.
• Power voltage – 380V
• Power consumption – 3.2 kW

Price and how to buy

The cost of installing FASOM1 canLook at the price list.

• Calculation of the installation cost of ordinary steel.
• Calculation of the installation cost of stainless steel.

Video work

Drawings

See also

1. Installation of packaging, sawdust, feed in open bags Fasom2