This installation is designed for packing in paper valve bags of dry building mixtures with large aggregates – perlite, expanded clay, vermiculite, etc.
The installation also faces dry concrete mixtures, for example, for a concrete torxret with a crushed stone of up to 5-7mm.
Installation is a modified and fully automated analogue of the Haver & Boecker package.
In the package, the rotor is not used and the material is supplied using air. This allows you to serve large material and at the same time not destroy (not grind it) and eliminates the jet jamming.
- For packing ordinary dry mixtures, it is usedFAS CM2 Rotor.
- How to choose the right packageLook here.
These packages successfully work at factories for the production of dry mixtures with perlite, vermiculite, etc.
- The news about the launch of a unique factory with the packing fas-km3.
- Watch the news about the delivery of perlite(a large factory in St. Petersburg, installations are packed up to 10 tons per hour daily, an excursion to the plant is possible).
- Watch the news about the delivery vermiculite(Gazprom project, installed near Moscow).
More news about packing from customer production
- Gazprom (Moscow) is a high -performance plant, dry mixtures with vermiculite.See the news.
- Petroperlit (St. Petersburg) – a plant for the production of dry mixtures with perlite, 15 tons per hour.See the news.
- Hess AAC (Holland) – a factory of classic dry mixtures, 15 tons per hour.See the news.
- Shipment of the third package in Vladikavkaz. + News about installation in the same enterprise.
With all the pluses, the installation cost is quite competitive, through the use of Russian controllers and the full production cycle in Russia.
Important! There are very cheap packs on the market, but they do not work and, as a result, quite a few manufacturers contact us with a request to repair, set up or replace the purchased packages.News with a photo about replacing the packaging of another manufacturer.
The principle of work
The principle of operation is that the mixture is first fed to the paste bunker, and then, under excess air pressure, into the valve bag. When serving, rotors are not used, so a large filler calmly and without destruction of the structure enters the bag.
All operations are fully automated.
IMPORTANT! A unique system of excess air is also made, so the bag does not inflate or tears.
Description of the work
- A dry mixture is supplied to the pasping bunker, the bunker automatically closes.
- A paper valve bag is put on the pipe, the bag is automatically triggered and the package cycle begins.
- When the desired weight is reached, the package automatically stops, the clamp automatically releases the bag.
- The bag is thrown away by a pusher on the conveyor for feeding on the packaging.
- The package is waiting for putting on a new bag.
Only one operation is required from the operator – put on a bag!
Our control panels are very thought out and controlled from the touch of the panel. You can configure the speed of packing, accuracy, air operating mode, keep records of shifts and much more.A detailed description here.
Description of the design and competitive advantages
- An analogue of Haver & Boecker on Russian controllers, Italian pneumatics and German electrician.
- Automation is provided by Aries industrial controller, and works in the most difficult conditions.
- Automatic throwing of the bag.
- Automatic inclusion of the dosage cycle when serving the bag.
- Two mining modes – fast + accurate (allows you to accurately dose a dry mixture).
- Convenient hatches of service and cleaning.
Air and aspiration system
The use of drained compressed air (dew point +3 ° C) is required, purified of impurities of impurities (subtlety of filtering 25 μm), for this, the packing and preparation of compressed air production of Camozzi (Italy) are used as part of the package station.
The aspiration system is recommended to be done on the basis of the WAMAIR filter.
Complete
- Installation of packing.
- Reception hopper for a dry mixture of 150 liters.
- Control panel with an automatic controller.
- The cap of the bag.
- Auto will plan.
- The system for determining the put on the bag.
Control panel
Our control panels allow you to very flexibly set up packaging to different operating modes and different materials. Big and reliable touch. The screen allows you to see all the data and quickly reconfigure the package to new recipes.
Also, data can be transferred to the central control panel and further to the MES, ERP system.
Technical characteristics
|
Type of bags for packing |
valve, sewn |
|
The width of the bags, see |
30-50 |
|
The length of the bags, see |
30-75 |
|
Valve width, see |
11 (9; 13) |
|
DOSION range, kg |
10-50 |
|
Dosya, bags per hour |
up to 250 |
|
Ton performance per hour (bags 30 kg) |
up to 8 |
|
air consumption, cubic meter \ min |
0.5 |
|
Power, kW |
5 |
|
mass, kg |
280 |
Additional options and equipment
- Flat strip conveyor from 5 to 10 meters to supply bags from installation to the packaging on the pallet.
- System of aspiration based on the Wamflo filter (Italy).
- A screw conveyor for supplying cement or a mixture from a bunker to the package.
- Big-beags moltening system.
Automatic putting bags
Packing can be equipped with installations for automatically putting on bags.
This solves the main problem of production of dry building mixtures – the operator’s work in difficult conditions.
Productivity also grows significantly. In the video, the work of our packaging with automatic putting bags at the factory of our client.
Certificates
We certify all our equipment for the confidence of our customers in quality. Certificates are also needed for inspection bodies and when licensing production.
Certificate of conformity
Declaration of conformity
See also
- All equipment for packing produced by our plant.
- FAS CM2 Rotor– Classical packaging.
- FAS COM4-Pneumo-Rotor-pneumatic package, the most popular model for most materials.
- FAS-1– For packing crushed stone in plastic bags.