Packing line of sand in bags, with a drying drum

Line of drying and packaging of sand in the meadow (1)The Aamix plant produces lines on drying and packing the sand sand in bags.

The direction of drying of the sand, its dawn and the sale of the sand bags and big-begs are happy to be pleased with the direction of drying.

Therefore, our lines put both a separate business (see video below) and as part of factories for the production of dry construction mixtures (See real project)

Sand drying lines are very beneficial and safe for investments, since dried sifted sand is a separate in demand, which is expensive to deliver, so you can easily compete with the giants of the industry in the local market. At the same time, on the basis of such production, you can open a plant of dry mixtures.

For the production of dry mixtures, the presence of its sand line is an indisputable advantage, since the sand is guaranteed to be high-quality, dry and at cost 2-3 times lower than purchased.

It is also a plus that the line is built into the technological chain and does not need to be done on unloading someone else’s sand.

Video work of the drying line of sand 5 tons per hour for our client (Gatchina, St. Petersburg) – you can always come on this production on this production.

 

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What is the line of drying and packing sand

At the entrance, we have sand, which is delivered by dump trucks and spilled onto the floor in the workshop or on the site. At the output, we must get dry sandy and divided into fractions sand in silos. You can also not divide it into a fraction, but simply sift it, it all depends on the task.

Of course, sand can be obtained not by dump trucks, but in another way, then it just changes how we load it into the drum, but the delivery of dump trucks is usually the cheapest.

  1. The bunker for loading sand is a powerful metal structure, since the front loader loads sand and a bucket is possible, and a load from wet sand is also possible. The upper lattice eliminates large stones, it is also made of chopped metal, since just fittings or thin metal are very quickly collapsed from shock loads, when almost a ton of sand spils on them immediately.
  2. Under the conveyor there is a strip conveyor, he gives the sand to the second conveyor, which passes it to the drying drum.
  3. Drying drum – its performance is from 3 to 25 tons per hour. The higher the performance, the more powerful burner is needed. A cardinal leap in the cost of burners (diesel or gas) occurs with a performance above 15 tons per hour.
  4. A lot of wet dirty air forms in the drum, which enters there from the burner. It is stretched by a cyclone, the performance of the cyclone depends on the performance of the burner. At the same time, it is important to put an industrial reliable fan on the cyclone, since ordinary or not proven falls apart in a couple of weeks. For example, fans of the sodopli constantly failed, since there is an unreliable attachment of the impeller and it is made of aluminum. We use our own fans with a steel balanced impeller. Very durable.
  5. Next, dry and hot sand (about 120 degrees) leaves the drum and enters the receiving hopper, and from it it is taken by the bucket transporter is fed to the top of storage silos.
  6. The amount and volume of silos depends on the productivity of the drum and your tasks. Usually used from 20 to 120 cubic meters, several silage. For example, if we have the task of counting sand into three fractions up to 0.6mm, up to 1.5 mm, up to 2.5 mm, then there will be three silage. And they will stand on a vibro -job, which disperses the sand into the fractions.
  7. Packing
    You can pack in paper valve bags, weight from 15 to 50 kg or in bigbegs weight from 500 kg to 1.5 tons.
    1. In paper valve bags (like cement, etc.) – below the installation of packages is put in bags, automatic, weight from 10 to 50 kg., InstallationSunmix Fas-km2
    2. run to Big – putMagician Big Begovand sand is loaded into it with a screw
  8. You can also serve this sand tomixerwhere it is mixed with other components (cement, gypsum, chalk, additives, etc.) and produce dry mixes.

Examples of models of organizing such a line

1. The sand line in the meadow is a business on drying and packing the bag and then its sales

Scheme

  • In this line, the washed sea sand is brought by dump trucks and is unloaded to the floor
  • Then the front loader is fed to the bunker
  • From there to the drying drum (hot air from the drum is stretched by a cyclone with an industrial reliable fan)
  • then it is carried out and filed in silos

Possibilities

  • Packing in paper bags up to 50 kg
  • Packing in Big Bags up to 1.5 tons
  • Shipment in trucks

2. Sanding line in Makhachkala – Business on drying and packing sand + This line part of the plant for the production of dry mixtures

Pretty large production. Productivity of 25 tons of dry sand per hour. The client produces 20 tons of dry mixtures per hour + sells multiple sand for other plants, since there is no such offer in the region and high demand for such sand.

The sand line can operate around the clock to cover the needs of the factory and customer orders.

Scheme

  • Pure career sand is brought by dump trucks and unloaded to the floor
  • Then the front loader is fed to the bunker
  • From there to the drying drum (hot air from the drum is stretched by a cyclone with an industrial reliable fan)
  • then it is carried out and filed in silos

Possibilities

  • packing in Big-beigs up to 1.5 tons
  • Shipment in trucks
  • Sand transfer to a dose inDry mixture plant(pneumatic transport)

3. The sand line by junik – drying of the sand and its transfer further to the technological line

Loading sand to the bunker, from there to the drum and further into a separate bunker to lower the temperature and then with a screw into the technological line.

How to order

For more than 16 years of work, our plant has won a reputation as a reliable manufacturer with dynamic development and a good attitude to customers.

To order a line or any of its separate element, write to the central mail info@isilos.ru or call 8 (800) 775-76-28 (a single regional multi-channel phone).

You can also see prices for most of the equipment directly on the site –View prices >>

What else to see

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По телефону расскажем как что работает и как правильно подобрать оборудование. Без спама.
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