CONSEP concrete recycling line for the disposal and processing of concrete residues from automyxers.

Consep concrete recycling allows you to process the waste formed during the washing of concretely after unloading concrete from it.More

At any concrete production plant between concrete loading concrete, they are washed to avoid sticking concrete onto the walls of a rotating capacity. When washing, about 200 liters of water are poured into the mixer, the barrel spins for a while, and then the water with the remains of crushed stone, sand and cement merge.

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The recycling line allows the second time to use all waste resulting in the sink process and thereby maintains the environment. Also, installing these lines is a mandatory requirement of modern legislation.

Scheme of work

Water with concrete remains spilled from concrete into the concrete regenerator
The concrete regenerator divides this mixture into 2 parts – wet crushed stone and water with cement dust (sludge)
(ConseP concrete regenerator is designed to separate coarse graveand sand (with particles size> 0.25 mm) from fine -grained material and cementIn concrete waste, that is, particles less than 0.25mm remain in the sludge)
Wet crushed stone is poured into the site or in the hopper and can be re -used in production
Water merges into a special sludasin and can also be re -used in production

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Pros of technology

compliance with modern legislation
Environmental preservation
When using sludge in the production of concrete, you can reduce the number of cement per cube (savings)
re -use of crushed stone also reduces cube costs

Equipment production

All metal -intensive equipment (sludge, fences, etc.) are produced at their own factory in Russia. Due to this, the fact that we are the official representatives of the WAM company we provide the lowest cost and high speed of delivery.

The Consep line can be delivered both for a stationary installation and in a mobile (easily moved) performance. The equipment for processing, disposal and recycling of concrete in the lines is the same, only sluds differ. For a mobile lineSchlambassiansSmall (up to 10 cubic meters) volume are produced.

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Competitive advantages

Reliable components produced in Italy, WAM company
Own production of high -quality sluds – it is possible to produce any volume and configurations
Convenient and mobile layout

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ABB electrician Germany		Automation Siemens Germany
Pneumatics Camozzi Italy		Components WAM Italy

Line composition and cost

Below is the calculation of the cost of a stationary line with one sludge. This line can serve a standard small plant about concrete production. To increase productivity, sludge are added and the loading tray configuration in concrete regenerator is changing.

Name	Description
Conseep concrete regenerator	Material-carbon steel, diameter 700 mm, length 6300 mm, small input funnel type P, engine 7.5 kW, 230-400V 50Hz, standard spiral, without a classifier.
Electric control panel	IP55 protection degree; automatic process control, includes emergency control; (the system is intended for 400 V. 50-60 Hz)
Submissive pump for sludge water type DRN550/2/65 Zenith	power 5.2 kW, maximum pressure 2 bar, maximum performance 2000 l/min, internal polyurethane coating, the pump is installed inside the tank with sludge water for its transportation to the water dispenser; weight 77 kg.; output diameter 65 mm
Slide	The Meshka model WM 55 is installed in the upper part of the tank with sludge water, consists of a metal structure with a gearbox and an engine of 4 kW., a vertical shaft of carbon steel with 4 blades, Designed for tanks with a volume of 40 to 75 m3 (round tank with a diameter of 5 m and a height of 3.2 m. Or a square reservoir of 4.5 m and a height of 2.9 m.
Schlambasin 60 cubic meters.	A fully complete sludge with service hatches, fences, stairs, primer, dimensions for the meshka of sludge water
Pure water supply line	A set of pipes, cranes, automation
Water return line from the regenerator	A set of pipes, cranes, automation
Slide water	A set of pipes, cranes, automation