Consolit – the oldest manufacturer of dry mixes in Podolsk produces dry mixes with fiber www.consolit.ru.
Such formulations cannot be packed in valve bags due to constant clogging of the filling nozzles, which severely limits the choice of fiber length.
Therefore, they are packaged in open bags.
Previously, the plant had equipment that fed the mixture into a bag and when the desired weight was reached, the bag went further down the line.
Since the metering speed is not very high, the cycle:
- Put the bag on.
- Serve the mixture.
- Take the bag off.
was twice as long as it would have been if the mixture had gone into the bag instantly.
Our FAS-OM2 filling machine eliminates this disadvantage, as the dosing of the material takes place in parallel with the bagging process.
We did a modernization project for Consolite, manufactured and shipped a new unit that doubles the capacity and now only one person can work on the line!
The bags are sewn up automatically.
On the new rig:
- The mixture is fed into a weight dispenser above the filling station.
- At this time, the bag is being put on and taken off at the same time.
- The filled bag is fed to the automatic sewing machine, no second operator is needed.
That is, with the new plant, productivity has doubled, and labor costs have been cut in half.
Video and photos of the filling production in our factory
Photo of shipment
Learn more about FAS-OM2 open bagging plant – description, drawings, 3D model, specifications.