AAMix Plant has vast experience in designing, manufacturing and launching such lines. We have been operating for more than 25 years and among our clients are both industry giants and medium-sized businesses.

Our lines are fully automated, controlled from industrial touch panels, transmitting statistics and information to accounting systems.

View the news about the regeneration line for Kamaz.

What are the options for regeneration?

• Mechanical regeneration (screening, vibration cleaning, removal of dust, metal inclusions).
• Intensive (thermal or chemical) regeneration for deeper sand cleaning.

The second option is the production of dry mixes from molding sand

• Sand cleaning
• Mixing in a mixer with additives
• Pre-packaging.

Composition of a typical line

We make our own project for each line, as all production is unique. However, to understand the processes, here is an example of a typical line.

1. Sand transfer
2. Cooling
3. Purification of impurities
4. Mixing with new sand and additives
5. Feeding back into production

Video line for Kamaz

Production and delivery of lines is done “turnkey” – from the project of the plant created for your conditions and ending with installation, start-up and production of the first batches.

All equipment is manufactured in our own full-cycle production facility, automation and plant control is done on AATech industrial controllers, installation and start-up is done by experienced engineers.

How to order

To receive an offer for this line write to info@isilos.ru or call tel.: +7 (812) 408-41-82.

Paint and varnish production line

The following is a typical line composition, however, every plant is unique and for each order we make our own design and calculation. Some parts of the plant customers prefer to use their own, for example, when there are already existing batching and storage units. Then we customize the line to the given conditions.

1. Material receiving area

• Bag spacers with feed for weight dosing. Precise dosing down to grams. Used for automatic rasterization of bags with expensive additives.
• Big-bag rasterizers with feed to weight dosing.
• Silos (if necessary) and juggling from them into weight dosing.

2. Metering section

• Weight dispenser for bulk solids. It is placed above the mixer. All materials are fed into it and then poured into the mixer.
• Liquid additive dispenser.

3. Mixing area

• Dissolver with a capacity of 1000 liters (may be different, depends on the line).
• Pump for pumping putty into the storage hopper.

4. Packing area

• Filling station for viscous products into buckets.
• Bucket feeding system on the belt.
• Lid feeding system on the belt
• Pneumatic bucket lid press or roller mill.

5. Management and automation

• The line is fully automated. Central control on a control panel with 27 inch industrial touch screen. All information is transferred to the MES system of the plant (if necessary). It is also possible to connect to the control via the Internet from computers, tablets, etc.

See a photo of our equipment at the Danogyps plant.

To receive an offer for this line write to info@isilos.ru or call tel.: +7 (812) 408-41-82.

Video about Danogyps plants made by our engineering and with our equipment.

How to order

To receive an offer for this line write to info@isilos.ru or call tel.: +7 (812) 408-41-82.

See also.

1. Dry mix plants
2. Packaging equipment

In most dry mix plants, one of the most problematic areas is the bagging area of the bagging plant.

At this site, the work is monotonous, takes place in harsh conditions (dust, noise) and yet the productivity of the entire plant depends on this location.

And if there are three or four filling machines running at the same time, it leads to high labor costs and difficulty in maintaining continuous production.

The AAMix NM-1 bagging robot solves this problem and significantly reduces operating costs. At the same time, the stability of the production process is improved, which leads to increased profits.

The unit is made on the basis of the best European models and adapted to our fills and plants.

Work order

The empty bag is pulled out of the stack with the vacuum gripper and moved to an intermediate position where the bag valve is opened and secured by the manipulator.

The manipulator carries the bag to the filling machine module and places it on the filling nozzle, while the valve is held securely in place.

One bag is moved and inserted at the same time as the next bag is removed from the stack and the valve of the next bag is opened.

During operation, the attachment interacts with the filling machine by exchanging signals and controlling the bag magazine.

The filling modules report when they are ready to accept a bag. If no module is ready, the filler pauses the operation.

The magazine feeds the next stack of bags into the working position immediately after the vacuum gripper extracts the last bag.

Installation composition

• Frame for three filling stations.
• Bag extractor with vacuum gripper.
• A preformer valve opening device.
• Biaxial clamp manipulator.
• A robot attachment with bag spreading.
• Bag feeding robot.
• Conveyor storage and tare feeding conveyor.
• Remote control.
• Vacuum pump.
• Control cabinets.

Modernization of the filling unit and economic effect

We made a big report at the Baltimix-2024 conference in which we told how to modernize an old node, the economic effect of modernization. Read the report. Given that we have long since implemented automatic bagging of mix on pallets, the level of plant automation has reached 90%.

When designing or modernizing your plant, we will offer options for full and partial automation and select the most suitable option.

Order and price

For ordering and cost calculation write to info@isilos.ru or call tel.: +7 (812) 408-41-82.

In plant operations, one of the bottleneck areas that requires a lot of manual labor and often results in a drop in productivity is the stacking of finished dry mix bags onto pallets.

Using a robot to stack bags on pallets solves this problem.

Composition of the robotic cell

• Robot palletizer KAWASAKI CP180
• Grip for bags up to 50 kg
• Pick Up Conveyor
• A pedestal for the robot
• Metal security grille
• Optical security system

Description of the production process

The system is a closed security perimeter within which products are automatically stacked.

Bags enter the Pick Up conveyor via existing conveyors. The stacking area is enclosed by a safety grid and light barriers. The robot stacks the products one by one, first on one side away from itself, then on the other. Empty pallets are stacked on a pre-marked place.

After filling one pallet, the robot automatically starts stacking the products on the other side. The safety system automatically opens the optical barriers to the filled pallet.

Once a full pallet has been removed from the security perimeter, the forklift driver visually checks the security area and, after verifying that it is empty, performs a line reset, which causes the optical barriers to automatically lock to the entrance.

Equipment

• KAWASAKI SP180 articulating robot (1000 bags/hour)
  Robot body
  Control cabinet
  Robot control and training console
• Pick Up Conveyor
• Bag gripper 50kg
• Optical barriers
• Security perimeter
• Robot pedestal
• Pneumatic bag leveler
• Buffer conveyor 850 mm
• Bag baler 1600 mm
• Installation and commissioning

Order and price

For ordering and cost calculation write to info@isilos.ru or call tel.: +7 (812) 408-41-82.

See also.

1. Report on the bagging robot at the Biltimix 2024 conference
2. A robot for stacking bags on pallets.
3. MES control system for dry mix plant.
4. Drying drums from 5 to 50 tons per hour, on gas, coal, electricity.

In plant operations, one of the bottleneck areas that requires a lot of manual labor and often results in a drop in productivity is the stacking of finished dry mix bags onto pallets.

Using a robot to stack bags on pallets solves this problem.

Composition of the robotic cell

• Robot palletizer KAWASAKI CP180
• Grip for bags up to 50 kg
• Pick Up Conveyor
• A pedestal for the robot
• Metal security grille
• Optical security system

Description of the production process

The system is a closed security perimeter within which products are automatically stacked.

Bags enter the Pick Up conveyor via existing conveyors. The stacking area is enclosed by a safety grid and light barriers. The robot stacks the products one by one, first on one side away from itself, then on the other. Empty pallets are stacked on a pre-marked place.

After filling one pallet, the robot automatically starts stacking the products on the other side. The safety system automatically opens the optical barriers to the filled pallet.

Once a full pallet has been removed from the security perimeter, the forklift driver visually checks the security area and, after verifying that it is empty, performs a line reset, which causes the optical barriers to automatically lock to the entrance.

Equipment

• KAWASAKI SP180 articulating robot (1000 bags/hour)
  Robot body
  Control cabinet
  Robot control and training console
• Pick Up Conveyor
• Bag gripper 50kg
• Optical barriers
• Security perimeter
• Robot pedestal
• Pneumatic bag leveler
• Buffer conveyor 850 mm
• Bag baler 1600 mm
• Installation and commissioning

Order and price

For ordering and cost calculation write to info@isilos.ru or call tel.: +7 (812) 408-41-82.

During this time, together with our technologists and engineers, we have accumulated vast experience in the production of fillers – from receiving (loading and feeding) of raw materials, their transfer and mixing to filling (packing) into buckets and preparation for shipment.

Earlier, some of the equipment was supplied from the USA and Europe, however, due to the closure of supplies from abroad, we began to produce all the equipment in our own production facilities. Now we offer complete lines for the production of putties “turnkey” – starting from the design of the plant created according to your conditions and ending with installation, start-up and production of the first batches.

All equipment is manufactured in our own full-cycle production facility, automation and plant control is done on AATech industrial controllers, installation and start-up is done by experienced engineers.

How to order

To receive an offer for this line write to info@isilos.ru or call tel.: +7 (812) 408-41-82.

News about equipment deliveries to Danogypsum

Below is only public news, in reality we supply equipment to 4 Danogyps plants and deliveries are much more frequent.

• Report from Danogyps (KNAUF) plant on the work of dosing machines, bag spreaders, augers, microdosing machines
• Import substitution in action – installation of 2200 liters mixer completed, USA mixer replaced at KNAUF plant
• Developed and launched microdosing for KNAUF plant
• Launch of a sophisticated screening system for KNAUF
• Another order from KNAUF – a system for spreading, weight dosing and feeding into the pneumatic line

Putty production line

The following is a typical line composition, however, every plant is unique and for each order we make our own design and calculation. Some parts of the plant customers prefer to use their own, for example, when there are already existing batching and storage units. Then we customize the line to the given conditions.

1. Material receiving area

• Bag spacers with feed for weight dosing. Precise dosing down to grams. Used for automatic rasterization of bags with expensive additives.
• Big-bag rasterizers with feed to weight dosing.
• Silos (if necessary) and juggling from them into weight dosing.

2. Metering section

• Weight dispenser for bulk solids. It is placed above the mixer. All materials are fed into it and then poured into the mixer.
• Liquid additive dispenser.

3. Mixing area

• Powerful planetary mixer for mixing components. Capacity 2200 liters (may be different, depends on the line).
• Pump for pumping putty into the storage hopper.

4. Packing area

• Filling station for viscous products into buckets.
• Bucket feeding system on the belt.
• Lid feeding system on the belt
• Pneumatic bucket lid press or roller mill.

5. Management and automation

• The line is fully automated. Central control on a control panel with 27 inch industrial touch screen. All information is transferred to the MES system of the plant (if necessary). It is also possible to connect to the control via the Internet from computers, tablets, etc.

See a photo of our equipment at the Danogyps plant.

To receive an offer for this line write to info@isilos.ru or call tel.: +7 (812) 408-41-82.

Video about Danogyps plants made by our engineering and with our equipment.

How to order

To receive an offer for this line write to info@isilos.ru or call tel.: +7 (812) 408-41-82.

See also.

1. Dry mix plants
2. Packaging equipment

The line is designed to work with two components.

Work order

1. The main component is loaded into the mixer from big bags.
2. Premix is loaded from the bag spreader.
3. The components are mixed in a mixer.
4. The finished mixture is then transferred to a closed trommel screen where the lumps are sifted out.
5. The finished mixture is then automatically loaded into big-bags and the lumps are loaded into other big-bags.
6. All lines are equipped with air filters + active aspiration system with two-stage air purification.

View the news story with photos at Synergy Plant.

Equipment composition

1. Rastarizer of big bags. (AAMix, Russia)
2. Rastarizer of bags. (AAMix, Russia)
3. Screw conveyors. (ВАМ, Italy)
4. Mixer of dry mixes. (AAMix, Russia)
5. Air filters Airklin. (AAMix, Russia)
6. Closed drum screen. (AAMix, Russia)
7. Packers of big-bags. (AAMix, Russia)

This is the most basic line, modifications are possible:

1. Crushing lumps and recycling the material back into production.
2. Packing immediately into bags (polyethylene, paper boxes, etc.)
3. More incoming components.

Line models

This equipment for the production of washing powder is installed and operates at the client (since the project is under NDA, we can not give the name).

View the news story with photos at Synergy Plant.

How to buy equipment

To order and purchase call tel.: +7 (812) 408-41-82 or write to info@isilos.ru.

See also.

1. Dry mixer – description, photos, drawings
2. Turnkey dry mix plants.
3. Equipment catalog and price list.

Installation of FAS-OM2 faces large bulk materials (both dry and high humidity in open plastic or paper bags.

The installation is designed for packing not very abrasive bulk materials – fertilizers, feed, sawdust and similar materials. For packing crushed stone, gravel and other rigid materialsWatch FASOM1

After packing, the bags are automatically seized and / or stitched.

The principle of work

• The source material is loaded into the receiving hopper.
• The weight of the bag is set on the control panel.
• The installation doses the material into an intermediate container, the dosage is in parallel, that is, while the bag is filled with a new dosage cycle, this increases productivity by 2 times. Dosage is made by a rotary feeder.
• The bag is quickly filled from an intermediate container.
• The bag is transmitted to automatic seal and \ or suturing.
• A new bag is placed and the Start button is pressed.

Competitive advantages

• Parallel work – while the weight dosage is underway at the same time, packaging is performed. An increase in performance by half.
• Long -term work due to the use of the strip conveyor.
• The accuracy of the dosage due to the use of high -quality tensodists.
• Simplicity of management.
• Only one operator needs. Reducing salary costs by double.

See news with photos and videos from production – shipping packing at the console factory.

Price and how to buy

The cost of installing FASOM2 for packing sand, crushed stone, expanded clay canLook at the price list.

• Calculation of the installation cost of ordinary steel.
• Calculation of the installation cost of stainless steel.

Video work

Drawings

See also

1. See news with photos and videos from production – shipping packing at the console factory.
2. Equipment for packing crushed stone, gravel, expanded clay in FAS-OM1 bags

Therefore, we can qualitatively repair and modernize the mixer of any manufacturer.

Work

1. Examination, removing sizes, studying drawings.
2. Creating a repair and improvement project.
3. Production of shaft, blades, armor in our production in St. Petersburg.
4. Installation and launch.

To perform these works, you need experience with mixers, specific designers’ skills, metalworking, assembly and launch.

We provide a full cycle, carry out installation and give a guarantee for work.

• News with photos and videos about the survival and production of a new shaft and shoulder blades.(Dry mixtures of the companyLenster – there was a mixer of another manufacturer (Russia) with an unsuccessful design – poor mixing, quick wear. We developed a project, improved the shaft, made it more durable, improved the quality of mixing. Then mounted and launched.)
• News with a photo about the replacement of the shaft on the Italian mixer.(Drawings were removed, the design was improved, manufactured in our workshop in St. Petersburg)

An example of a model that is created before the production of shaft

Order the repair of the mixer

Call or write to order

tel.: +7 (812) 408-41-82
E-mail:info@isilos.ru

See also

• Fluckers of dry mixtures
• Modernization and restoration of packs Haver & Boeker

We have been producing equipment since 1998, for more than 20 years. During this time, our clients became many companies, including industry leaders – KNAUF, Gazprom, Norilsk Nickel, Hess AAC (Holland).

Our company is a plant with a full cycle of metalworking – from its own industrial laser cutting Trumpf metal, ending with assembly, coloring, etc.

We manufacture the main equipment (silos, mixers, packaging) in our own production in the city of Sank-Petersburg.

We use the components WAM (Italy), whose official representative we are, UWT LEVEL (Germany), CAMOZZI (Italy), Tenzo, Aries.

• The news about our package, which was set in 2016 and then the client ordered additional in 2022.
• News about the installation of packing.
• News as a client ordered a package from us instead of another manufacturer purchased from another manufacturer.

And so we have prepared the most profitable offers for you, ready -made business: packing fertilizers in bags.

See also:A set of equipment for packing fertilizers, feeds, chemicals in open bags FASOM2.

1. Fertilizer packing line “Smart”

Compound:

• Reception hopper for packingvolume 2 m3., on the frame.
  In the kit:
  – throttle valve 300 mm with manual drive
  – FilterAerklin Smart2, galvanized case
  – aircraft set for 3Vibrovalrators24DC

• Installation for packing fas-km2 rotor.

FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces fertilizers in valve bags in the range from 10 to 50 kg.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82

2. Line “Optima”

The Optima Packing line is an economical solution for your business, which allows for the shortest possible time, as well as without significant investment to supplement the range of products you have produced or organize a mini production for packing fertilizers in valve bags from 10 to 50 kg.

The package line of our production includes the most optimal set of equipment and consists of:

• Silos with a volume of 20 cubic meters. With a complete binding that includes: a) the silos filter Aerklin Medium, a galvanized case, pr-in aamix.b) a safety spitting spring valve B) lobed levels of aeration system on the basis of 8 aeration jet of jukler d) disk shutter D 300 with manual drive
• Installation for packing fas-km2 rotor.

FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces fertilizers in valve bags in the range from 10 to 50 kg.

• Acadricious station Aerklin Hard 1.

The installation consists of a filter of fine cleaning with automatic pneumatic cleaning of filter elements, an extract and a bunker for collecting dust. The submarine aspiration station is necessary in production to comply with environmental standards.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82 

3. Line “Optima Plus”

The Optim Plus Packing line combines the efficiency of the Optima mini-production and thanks to the silage of an increased volume of 40 cubic meters. It allows you to reduce transportation costs, since a silo of this volume allows you to completely unload the cement carrier.

The phasing line “Optima Plus” includes:

• Silos with a volume of 40 cubic meters. With a complete binding that includes: a) the silos filter Aerklin Medium, a galvanized case, pr-in aamix.b) a safety spitting spring valve B) lobed levels of aeration system on the basis of 8 aeration jet of jukler d) disk shutter D 300 with manual drive
• Installation for packing in bags Fas-km2 rotor.
  FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces fertilizers in valve bags in the range from 10 to 50 kg.

• Acadricious station Aerklinn Hard 1.
  The installation consists of a filter of fine cleaning with automatic pneumatic cleaning of filter elements, an extract and a bunker for collecting dust. The submarine aspiration station is necessary in production to comply with environmental standards.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82

4. Lux “luxury” line

The luxury packing line is a price ratio, since, unlike the Optima mini-production, it allows you to make the process of packing the product more automated, which reduces the losses possible for damage or falling bags.

Mini-production “Lux” consists of the next equipment:

• Silos with a volume of 40 cubic meters. With a complete binding that includes: a) the silos filter Aerklin Medium, a galvanized case, pr-in aamix.b) a safety spitting spring valve B) lobed levels of aeration system on the basis of 8 aeration jet of jukler d) disk shutter D 300 with manual drive
• Installation for packing fas-km2 rotor.
  FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces fertilizers in valve bags in the range from 10 to 50 kg.
• Aspiration block based on Aerklin GB 500 and Aerklin Hard 1.
  Aspiration block is air purification in production in 2 stages: 1) rough (aspiration station based on cyclone GB 500) b) thin (aspiration station Aerklin Hard 1).
  Which allows you to extend the service life of cartridges, as well as comply with environmental standards in production.
• A strip conveyor for serving bags with a dug and a squeezer of the bag.
  The strip conveyor is designed to automate the packaging process into valve bags. The packing station automatically supplies the bag onto the conveyor, in the subsequent the bag is rolled and advisers to the boxing box for further supply to the production process.
• Rollerg.
  Rollerg is designed for a safe piece of bags, as well as to reduce the percentage of marriage (damage to the bag) in the process of packing the product.
• Universal Pallet Pacific in a Stretch film.
  Packaging equipment designed for winding and fixing cargo on the pallet by means of a stretch. Such devices quickly and gently perform the winding with a film laid on the pallet of the cargo.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82

Additional information

1. What installations are facing fertilizers in the bags – comparison and choice

The package is carried out by rotor-pneumatic installations of the Sunmyx FAS CMM. For fertilizers, two KM2 and KM4 installations are suitable. Both installations are faced with fertilizers in valve bags and can be used in any lines. Outwardly, they are very similar, but there is a constructive difference and performance difference.

Comparison of parameters

As you can see from the table, the main difference between packs in performance. Prices for packages can be viewed inPrice list.

About control features and packs of packagesYou can read the news >>

2. What is needed besides the installations for organizing packing

The answer to this question depends on several parameters:

1. How fertilizer is supplied to the enterprise – in BIG -bugs or cement trucks or pneumatic transport from wagons
2. What performance is needed
3. In what bags will the packing take place – 50 kg, 25 kg, ….
4. How planned to pack packaged bags

Depending on this, the installation of packing and related equipment is selected. In principle, two main common cases can be distinguished – fertilizer enters the Big Bigs or fertilizer enters the silage at our enterprise from cement transport or carriage.

Prices

Fresh prices for all equipment are inPrice listOr writeinfo@isilos.ru,Telegramhttps://t.me/aamixruOr call tel.: +7 (812) 408-41-82 and we will make you a detailed offer and help you with the choice of equipment.

Video how the packaging works

In the video you will see a slight dusting, since the package in test mode is not connected to aspiration (hood). When working as a package, it is imperative to connect it to aspiration and air purification, for exampleCyclone TsN-15.

See also

• Line of drying and packing sand in bags
• Complex factories of dry mixtures
• Installation of packing gravel, gravel
• Full price list for equipment

One of our packages,Fas-km3 euro, analogue of Haver & Boecker, was originally made as a copy of the German classical package, only with Russian automation and spare parts.

Since then, we have improved, changed and have accumulated a lot of restoration of packs, replacement of control panels, weight modules.

In cases where Siemens automation breaks, weight models of European production or mechanics, it is usually cheaper, and most importantly faster, replace it with Russian analogues.

An example of the consoles of packs.

This is a difficult work that requires a deep understanding of mechanics, the work of weight modules and automation. And it is precisely such a unique experience that our engineers and programmers have.

Examples

1. Complete replacement of automation on two Polish packages for the plant in St. Petersburg.

Replacing and development of programs took about 10 days.

As a result, the accuracy of the dosage improved, the packages began to work on Russian components.

The cost of replacement was cheaper than official repair by about 2.5 times.

Review of the work done.

2.The supply of a restored Haver & Boecker package for a complete dried mixture plant to the Kurgan region.

The package was working, but automation and pneumatics stopped working.

Official repair was not possible.

The new package cost about 6 million rubles.

We built the installation model, developed the replacement of German pneumatics with Italian, made a remote control based on Aries controllers, which are produced in the Russian Federation. The cost amounted to 960,000 rubles.

As a result, the installation is successfully operating in factory mode, and the future will be fast and not expensive.

Model.

Packing at the factory.

3. View an example of packs of packs.

To order modernization or replacement of automation and writing a new program, writeinfo@isilos.ruor call +7 (812) 408-41-82

Materials with a very small fraction, less than 0.1 mm (for example, chalk, microcalcite and others), are sifts slowly and inefficiently on standard sieves and roar. In such cases, the output is a circular vibrosito.

Due to the structural features, it is more productively, less noisy, more reliable isolated from dusting.

The Aamix plant has gained extensive experience in the production of circular sieves. Our products work in large production in continuous mode, have passed the test of time and successfully compete with European analogues.

Among our customers are KNAUF, Gazprom, Norilsk Nickel and other iconic enterprises.

• View cost in the price list

Technical characteristics

1. The overall dimensions d x w x v, mm – 1200 x 1100 x 1400
2. Weight – 750 kg
3. Electric power – 3kW
4. The number of sieves is 3, the possible cell size from 0.05 to 5 mm
5. Productivity – up to 7 tons per hour according to incoming powder.

Options for execution

1. Ordinary steel
2. stainless steel
3. Eating
4. The number of sieves from 1 to 3

• View cost in the price list

Cleaning the nets with balls

Drawings and model

See also

• Drummer roar
• The roar of vibration
• Vibrosito
• Drum dryer

Ordinary vibrations or roars on such powders do not work.

The Aamix plant began to produce Vibrosito VSMP by order of KNAUF unit for the production of putty. At the moment, two products have already been ordered and we launched them into the series.

Differences from ordinary vibrations

1. Two vibrators are placed on the sieve, depending on the task, it can be, for example, two MVE 700/3 vibrators, with a capacity of 0.7 kW each.
2. In order for the design to work durable in two -shift mode, it is made enhanced, specially strengthened.
3. A sifting grid is made with silicone balls for constant self -cleaning.
4. The sieve is done to remove the dusting and connect aspiration.
5. Enhanced shock -absorbing supports are made.

Our Sita has passed testing and refinements for KNAUF and are now produced in series.

• See the price of a typical model in the price list.
• View photos and news with this vibration in the production of KNAUF.

How to buy Vibrosito

For purchase, call +7 (812) 408-41-82 or writeinfo@isilos.ru– We have been producing equipment for more than 20 years, the equipment is certified, a complete guarantee of 12 months or more.

• See the price of a typical model in the price list.

Drawings

View photos and news with this vibration in the production of KNAUF.

The point is that according to norms, on many boilers and CHPs, it is forbidden to use coal with dust.

Therefore, in the line of drying of coal, sifting is often required to separate the dusty fraction after drying.

Aamix supplies the factoryDrums of roarIn a special configuration to perform this task:

1. Completely covered
2. with explosion protection with a flame

Drummer roars are ideal for this task, since they are productive, they have a large volume of sifting capacity, the net is cleared more efficiently than on classic roar.

Technical characteristics

• Dimensions d x w x v, mm – 3540 x 1855 x 1877
• Loading height, mm – 1380
• Weight – 1400 kg
• Drive power – 7.5 kW
• Casing with seals that makes it airtight
• Explosion -shaped Flex R Pro 

1. Frame of the eardrum;
2. The body of the drum roar;
3. Removable loading of drum roar;
4. Explosion -protective cover of the eardrum;
5. A drum of a roar with cassettes;
6. Electric motor.

Download passport in pdf format

Buy

• See the news about the shipment with the photo.

For purchase, call +7 (812) 408-41-82 or writeinfo@isilos.ru– We have been producing equipment for more than 20 years, the equipment is certified, a complete guarantee of 12 months or more.

Drawings

The direction of drying of the sand, its dawn and the sale of the sand bags and big-begs are happy to be pleased with the direction of drying.

Therefore, our lines put both a separate business (see video below) and as part of factories for the production of dry construction mixtures (See real project)

Sand drying lines are very beneficial and safe for investments, since dried sifted sand is a separate in demand, which is expensive to deliver, so you can easily compete with the giants of the industry in the local market. At the same time, on the basis of such production, you can open a plant of dry mixtures.

For the production of dry mixtures, the presence of its sand line is an indisputable advantage, since the sand is guaranteed to be high-quality, dry and at cost 2-3 times lower than purchased.

It is also a plus that the line is built into the technological chain and does not need to be done on unloading someone else’s sand.

Video work of the drying line of sand 5 tons per hour for our client (Gatchina, St. Petersburg) – you can always come on this production on this production.

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What is the line of drying and packing sand

At the entrance, we have sand, which is delivered by dump trucks and spilled onto the floor in the workshop or on the site. At the output, we must get dry sandy and divided into fractions sand in silos. You can also not divide it into a fraction, but simply sift it, it all depends on the task.

Of course, sand can be obtained not by dump trucks, but in another way, then it just changes how we load it into the drum, but the delivery of dump trucks is usually the cheapest.

1. The bunker for loading sand is a powerful metal structure, since the front loader loads sand and a bucket is possible, and a load from wet sand is also possible. The upper lattice eliminates large stones, it is also made of chopped metal, since just fittings or thin metal are very quickly collapsed from shock loads, when almost a ton of sand spils on them immediately.
2. Under the conveyor there is a strip conveyor, he gives the sand to the second conveyor, which passes it to the drying drum.
3. Drying drum – its performance is from 3 to 25 tons per hour. The higher the performance, the more powerful burner is needed. A cardinal leap in the cost of burners (diesel or gas) occurs with a performance above 15 tons per hour.
4. A lot of wet dirty air forms in the drum, which enters there from the burner. It is stretched by a cyclone, the performance of the cyclone depends on the performance of the burner. At the same time, it is important to put an industrial reliable fan on the cyclone, since ordinary or not proven falls apart in a couple of weeks. For example, fans of the sodopli constantly failed, since there is an unreliable attachment of the impeller and it is made of aluminum. We use our own fans with a steel balanced impeller. Very durable.
5. Next, dry and hot sand (about 120 degrees) leaves the drum and enters the receiving hopper, and from it it is taken by the bucket transporter is fed to the top of storage silos.
6. The amount and volume of silos depends on the productivity of the drum and your tasks. Usually used from 20 to 120 cubic meters, several silage. For example, if we have the task of counting sand into three fractions up to 0.6mm, up to 1.5 mm, up to 2.5 mm, then there will be three silage. And they will stand on a vibro -job, which disperses the sand into the fractions.
7. Packing
   You can pack in paper valve bags, weight from 15 to 50 kg or in bigbegs weight from 500 kg to 1.5 tons.
   1. In paper valve bags (like cement, etc.) – below the installation of packages is put in bags, automatic, weight from 10 to 50 kg., InstallationSunmix Fas-km2
   2. run to Big – putMagician Big Begovand sand is loaded into it with a screw
8. You can also serve this sand tomixerwhere it is mixed with other components (cement, gypsum, chalk, additives, etc.) and produce dry mixes.

Examples of models of organizing such a line

1. The sand line in the meadow is a business on drying and packing the bag and then its sales

Scheme

• In this line, the washed sea sand is brought by dump trucks and is unloaded to the floor
• Then the front loader is fed to the bunker
• From there to the drying drum (hot air from the drum is stretched by a cyclone with an industrial reliable fan)
• then it is carried out and filed in silos

Possibilities

• Packing in paper bags up to 50 kg
• Packing in Big Bags up to 1.5 tons
• Shipment in trucks

2. Sanding line in Makhachkala – Business on drying and packing sand + This line part of the plant for the production of dry mixtures

Pretty large production. Productivity of 25 tons of dry sand per hour. The client produces 20 tons of dry mixtures per hour + sells multiple sand for other plants, since there is no such offer in the region and high demand for such sand.

The sand line can operate around the clock to cover the needs of the factory and customer orders.

Scheme

• Pure career sand is brought by dump trucks and unloaded to the floor
• Then the front loader is fed to the bunker
• From there to the drying drum (hot air from the drum is stretched by a cyclone with an industrial reliable fan)
• then it is carried out and filed in silos

Possibilities

• packing in Big-beigs up to 1.5 tons
• Shipment in trucks
• Sand transfer to a dose inDry mixture plant(pneumatic transport)

3. The sand line by junik – drying of the sand and its transfer further to the technological line

Loading sand to the bunker, from there to the drum and further into a separate bunker to lower the temperature and then with a screw into the technological line.

How to order

For more than 16 years of work, our plant has won a reputation as a reliable manufacturer with dynamic development and a good attitude to customers.

To order a line or any of its separate element, write to the central mail info@isilos.ru or call 8 (800) 775-76-28 (a single regional multi-channel phone).

You can also see prices for most of the equipment directly on the site –View prices >>

What else to see

• The roar of vibrational
• Drum dryer for sand
• Equipment for packing bags
• Factories for the production of dry building mixtures
• Big-bug bubbles
• Full catalog of equipment

Send a line request online

Линия фасовки песка

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We have been producing equipment since 1998, for more than 20 years. During this time, our clients became many companies, including industry leaders – KNAUF, Gazprom, Norilsk Nickel, Hess AAC (Holland).

Our company is a plant with a full cycle of metalworking – from its own industrial laser cutting Trumpf metal, ending with assembly, coloring, etc.

We manufacture the main equipment (silos, mixers, packaging) in our own production in St. Petersburg.

We use the components WAM (Italy), whose official representative we are, UWT LEVEL (Germany), CAMOZZI (Italy), Tenzo, Aries.

• The news about our package for the lines of packing cement, which was set in 2016 and then the client ordered additional in 2022.
• The news about the installation of cement packaging.
• News as a client ordered a package from us instead of another manufacturer purchased from another manufacturer.

And so we have prepared the most profitable offers for you, ready -made business: packing cement in bags.

1. Smart Fassow line

Smart packing line consists of:

• Reception hopper for packingvolume 2 m3., on the frame.
  In the kit:
  – throttle valve 300 mm with manual drive
  – FilterAerklin Smart
  – aircraft set for 3Vibrovalrators24DC

• Installation for packing dry building mixtures Fas-km2 rotor.

FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces any type of dry building mixtures (various densities) in valve bags in the range from 10 to 50 kg.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82

2. Faspery line “Optima”

The Optima Packing line is an economical solution for your business, which allows for the shortest possible time, as well as without significant investment to supplement the range of products you have produced or organize mini production for packing cement in valve bags from 10 to 50 kg.

The package line of our production includes the most optimal set of equipment and consists of:

• Silos for storing cement with a volume of 20 cubic meters. With a complete binding that includes: a) the silos filter Aerklin Medium, a galvanized case, pr-in aamix.b) a safety spitting spring valve B) lobed levels of aeration system on the basis of 8 aeration jet of jukler d) disk shutter D 300 with manual drive
• Installation for packing dry building mixtures Fas-km2 rotor.

FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces any type of dry building mixtures (various densities) in valve bags in the range from 10 to 50 kg.

• Aspiration station Aerklinn ASP1.

The installation consists of a filter of fine cleaning with automatic pneumatic cleaning of filter elements, an extract and a bunker for collecting dust. The submarine aspiration station is necessary in production to comply with environmental standards.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82 

3. Faspery Line “Optima Plus”

The Optim Plus Packing line combines the efficiency of the Optima mini-production and thanks to the silage of an increased volume of 40 cubic meters. It allows you to reduce transportation costs, since a silo of this volume allows you to completely unload the cement carrier.

The phasing line “Optima Plus” includes:

• Silos for storing cement with a volume of 40 cubic meters. With a complete binding that includes: a) the silos filter Aerklin Medium, a galvanized case, pr-in aamix.b) a safety spitting spring valve B) lobed levels of aeration system on the basis of 8 aeration jet of jukler d) disk shutter D 300 with manual drive
• Installation for packing dry building mixtures Fas-km2 rotor.
  FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces any type of dry building mixtures (various densities) in valve bags in the range from 10 to 50 kg.

• Aspiration station Aerklinn ASP1.
  The installation consists of a filter of fine cleaning with automatic pneumatic cleaning of filter elements, an extract and a bunker for collecting dust. The submarine aspiration station is necessary in production to comply with environmental standards.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82

4. Lux “luxury” line

The luxury packing line is a price ratio, since, unlike the Optima mini-production, it allows you to make the process of packing the product more automated, which reduces the losses possible for damage or falling bags.

Mini-production “Lux” consists of the next equipment:

• Silos for storing cement with a volume of 40 cubic meters. With a complete binding that includes: a) the silos filter Aerklin Medium, a galvanized case, pr-in aamix.b) a safety spitting spring valve B) lobed levels of aeration system on the basis of 8 aeration jet of jukler d) disk shutter D 300 with manual drive
• Installation for packing dry building mixtures Fas-km2 rotor.
  FASS FAS COM2 Rotor is highly capacity up to 10 tons per hour and complete automation. This installation faces any type of dry building mixtures (various densities) in valve bags in the range from 10 to 50 kg.
• Aspiration unit based on Aerklin GB 500 and Aerklin ASP1.
  Aspiration block is air purification in production in 2 stages: 1) rough (aspiration station based on cyclone GB 500) b) thin (aspiration station Aerklin Hard 1).
  Which allows you to extend the service life of cartridges, as well as comply with environmental standards in production.
• A strip conveyor for serving bags with a dug and a squeezer of the bag.
  The strip conveyor is designed to automate the packaging process into valve bags. The packing station automatically supplies the bag onto the conveyor, in the subsequent the bag is rolled and advisers to the boxing box for further supply to the production process.
• Rollerg.
  Rollerg is designed for a safe piece of bags, as well as to reduce the percentage of marriage (damage to the bag) in the process of packing the product.
• Universal Pallet Pacific in a Stretch film.
  Packaging equipment designed for winding and fixing cargo on the pallet by means of a stretch. Such devices quickly and gently perform the winding with a film laid on the pallet of the cargo.

To order and calculate the cost, writeinfo@isilos.ru,Telegramhttps://t.me/aamixruor call tel.: +7 (812) 408-41-82

Additional information

1. What installations pack cement in bags – comparison and choice

Packing is carried out by rotor-pneumatic installations of AAMIX FAS CMM. For cement, two KM2 and KM4 installations are suitable. Both installations are packed with cement in valve bags and can be used in any lines. Outwardly, they are very similar, but there is a constructive difference and performance difference.

Comparison of parameters

As you can see from the table, the main difference between packs in the complexity of service and performance. Prices for packages can be viewed inPrice list.

About control features and packs of packagesYou can read the news >>

2. What is needed besides the installations for organizing packing

The answer to this question depends on several parameters:

1. How cement is supplied to the enterprise – in BIG -Bugs or cement trucks or pneumatic transport from wagons
2. What performance is needed
3. In what bags will the packing take place – 50 kg, 25 kg, ….
4. How planned to pack packaged bags

Depending on this, the installation of packing and related equipment is selected. In principle, two main common cases can be distinguished – cement enters the Big Bags or cement enters the silos at our enterprise from cement car or wagon.

Send a request for cement packing online

Фасовка цемента в мешки

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Prices

Fresh prices for all equipment are inPrice listOr write info@isilos.ru and we will make you a detailed offer and help you with the choice of equipment.

Video how the packaging works

In the video you will see a slight dusting, since the package in test mode is not connected to aspiration (hood). During the work of packing, it is imperative to connect it to aspiration and air purification, such as Aamix ASP1 orCyclone TsN-15.

See also

• Line of drying and packing sand in bags
• Complex factories of dry mixtures
• Installation of packing gravel, gravel
• Full price list for equipment

Send a request for cement packing online

Фасовка цемента в мешки

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Drums are considered more durable than vibrational and more productive, especially when working with wet materials. However, they are able to scatter the material by only one fraction, which narrows the scope of their application.

AAMIX’s eardrum has been produced for more than 15 years on modern equipment and is delivered not only to Russia, but also to the CIS and far abroad enterprises.

• See the prices for typical drums of roar.
• Watch the news with a video about a closed eardrum with a rebound.

Advantages

• The Pskov motor-tractors are used, which are much more reliable than Italian and Chinese, especially in the conditions of the work of industrial and construction enterprises
• grids on removable frames, which allows them to be easy to change
• high reliability, rarely required maintenance
• Thought out waste for waste and their collection

Watch the news with a photo of a closed eardrum at the Synergetic factory.

Technical characteristics

• Download overall drawing bg-1
• Download the dimensional drawing bg-2
• Download passport

Additional options

• Completely closed
• Explosion protection –View a separate description with drawings
• Cleaning grids (chopping)

Order and how to buy

View prices for typical eardrums of roar

You can write a request to the mail to orderinfo@isilos.ruor call from the sectionContacts. The usual production time is from 2 to 4 weeks.

We send products to transport companies throughout Russia and marine containers around the world.

More equipment for working with sand and gravel

• Coal for coal with explosion protection
• Vibration roar
• Bunkers storage of sand and crushed stone
• Packing line of sand in bags
• Drum drying of sand

Examples of projects with eardrum of BG

Coal drying line, a roar with explosion protection was used.See the news.

Modernization of the BSU for the production of a masonry solution for the Glavstroy.See the news.

• Watch the news with a video about a closed eardrum with a beat

At the moment, our plant produces three standard variants of vibrational roar, as well as the production of any models to order.

All typical models allow you to sift sand, gravel and crushed stone with a fraction of up to 10mm. Also, custom -made models can sift other materials, for example – glass, nuts, cereals and much more. It is possible to produce in contact with the products of a part of stainless metal for the food industry.

See the news of the shipment with photos.

Download a drawing with dimensions.

Description and advantages

We have been producing and delivering vibrational roars for more than 15 years in Russia and the world and during this time easy to maintain and reliable design has been worked out.

• The structural elements are made of a square pipe, which gives the design stiffness and durability
• The use of imbalance instead of standard vibrators allows you to get high amplitude vibration and greater performance
• the grids are removable and are easily replaced with wear
• Material outputs are convenient for its further submission to the right places

See the prices for typical vibration roofs.

Technical characteristics

Download a drawing with dimensions.

Download drawing

Complete

1. Different nets

We produce three typical models that differ in different power and length of the sifting surface. Each model can be equipped with one, two or three sifting nets.
That is, on any model of the roar, you can sift up to 3 fractions of the material.
Also, nets can be made of ordinary steel or stainless.

2. Material of the tray

The tray in which the nets stand and the nets themselves can be made of stainless steel. This is often required when working with food or chemically aggressive materials.

3. Covered roar

The roar can be completely covered with a lid. This is often required when working in rooms. Then sifting products fall into it through the neck and go through the neck in a container for the sifted material. This excludes dusting.

4. Special nets for small or sticky materials

When the material is very small or sticky, it clogs nets. To fight this, we make a double grid. The lower part is a sheet with large holes. And the upper small mesh. Great rubber balls are placed between them. With vibration, they jump and beat off the material from a small grid, which excludes its clogging.

Download a drawing with dimensions.

You can see the prices of all options in the price list.

Send a request for vibration roar online

Виброгрохот

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Certificate

We certify all our equipment for the confidence of our customers as and for sending foreign customers.

Photo from shipments

Video

In the video below, the vibrationhole works in the drying line of the sand scattering it into 2 fractions, for subsequent shipment in the Big Bigs.

Video of test run

More equipment for working with sand and gravel

• Drummer roar.
• Circular Vibrosito.
• Bunkers of storage of sand and crushed stone.
• Packing line of sand in bags.
• Drum drying of sand.

Send a request for vibration roar online

Виброгрохот

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This installation is the most productive and accurate in a series of packs in valve bags.

Initially, to create this package, a sample of package made in Germany was used for the KNAUF plant. After that, the package was finalized:

• The accuracy is increased due to the use of two independent frames: frames with an installed rotor and frame with an tensod.
• increased performance by changing the rotor to a more modern
• The installation was fully automated on Aries controllers
• Reliability is increased through the use of automation with a higher degree of protection

IMPORTANT! One of the unique features of this model is that the speed of the package remains with a low column of a dry mixture in the bunker. That is, you can connect the installation to the bunker directly under the mixer, which is important when placing production in a room with limited height.

Now these installations work at factories in Russia and abroad.

News about packaging from customer production

• Gazprom (Moscow) is a high -performance plant, dry mixtures with vermiculite.See the news.
• Petroperlit (St. Petersburg) – a plant for the production of dry mixtures with perlite, 15 tons per hour.See the news.
• Hess AAC (Holland) – a factory of classic dry mixtures, 15 tons per hour.See the news.
• Shipment of the third package in Vladikavkaz. + News about installation in the same enterprise.

With all the pluses, the installation cost is quite competitive, through the use of Russian controllers and the full production cycle in Russia.

• View price with prices.

Important! There are very cheap packs on the market, but they do not work and, as a result, quite a few manufacturers contact us with a request to repair, set up or replace the purchased packages.News with a photo about replacing the packaging of another manufacturer.

Send a request to Fas-km4 online

Фасовка ФАС-КМ4-ротор

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The principle of action

The installation consists of a bunker in which the faculty material is located, the rotor of the supply of material into the valve bag and electronic weights.

On the control panel, the weight is set once, which must be put in the valve bag, after which the installation works automatically in the cycle:

• The operator puts on a bag
• The clamp is automatically triggered
• The package begins
• When the desired weight is reached, the packaging stops
• The clamp is automatically opened
• The pusher automatically works and the bag moves to the supply conveyor to the pallet
• The operator puts on a bag
• …..

That is, the operator only needs to put on a bag.

Our control panels are very thought out and controlled from the touch of the panel.  You can configure the speed of packing, accuracy, air operating mode, keep records of shifts and much more.A detailed description here.

Competitive advantages

• Simplicity of management
• Reliable automation of Aries of Industrial Execution
• Complete automation and understandable control
• Fast and competent technical support from the manufacturer
• Guaranteed installation quality tested on many large SSC factories

Control panel

Our control panels allow you to very flexibly set up packaging to different operating modes and different materials. Big and reliable touch. The screen allows you to see all the data and quickly reconfigure the package to new recipes.

Also, data can be transferred to the central control panel and further to the MES, ERP system.

Technical characteristics

• • • View price with prices.
    • Download the description of the installation in PDF.

Options

• • • If a mixture with a density of less than 1000 kg. \ Cub. M. Complex:
      The throttle shutter is 80mm – 7600 rubles.
      Pneumatic drive CP101 – 10800 rubles.
      Pneumatic distributor V5V80 – 5200 rubles.
      Mic23 position sensor – 3500 rubles.
      When this valve is connected to the control panel, the tracking and automatic opening option \ closing this valve is activated. That is, nothing needs to be adjusted additionally, everything is already in the package algorithm.
    • Flat strip conveyorFrom 5 to 10 meters to supply bags from installation to the packaging on the pallet.
    • System of aspiration based on the Wamflo filter (Italy).
    • Switch conveyorFor the supply of cement or a mixture from the hopper to the package.
    • Big-beags moltening system.

Installation installation

The installation is mounted directly under the hopper with a dry mixture or silage with cement or other bulk material.

To be able to service the installation between it and the hopper, the valve is always installed.

The standard installation location scheme on the model of a real plant is lower.

Photo with an example of installation installation

Automatic putting bags

Packing KM2 and KM4 can be equipped with installations for automatically putting on bags.

This solves the main problem of production of dry building mixtures – the operator’s work in difficult conditions.

Productivity also grows significantly. In the video, the work of our packaging with automatic putting bags at the factory of our client.

Video from a working factory

This video was filmed in the fall of 2015 at the factory installed in St. Petersburg. The factory operates two of our packages with a capacity of up to 15 tons per hour in bags of 30 liters.

What else to read?

• • • Comparison of packageswith an algorithm of work, weighing, etc. –We recommend reading!
    • Cement package– An article about how to organize it.
    • Details with photos about the package control panel.

Other types of packs

• • • All equipment for packing produced by our plant.
    • FAS CM2 Rotor– Less productive than this, cheaper.
    • FAS COM3-Pneumo– completely pneumatic, for fragile or large materials (perlite, expanded clay, etc.).
    • FAS-1– for packing crushed stone in plastic bags.

Concomitant equipment

• • • Ribbon conveyors– for bags or bulk materials.
    • Cyclones– For air purification, be sure to pack.
    • Silos– for storing the source materials.
    • Fluckers of dry mixtures– for preliminary mixing of several materials.
    • Factories of dry mixtures– for industrial production of dry building mixtures.

Send a request to Fas-km4 online

Фасовка ФАС-КМ4-ротор

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The installation also faces dry concrete mixtures, for example, for a concrete torxret with a crushed stone of up to 5-7mm.

Installation is a modified and fully automated analogue of the Haver & Boecker package.

In the package, the rotor is not used and the material is supplied using air. This allows you to serve large material and at the same time not destroy (not grind it) and eliminates the jet jamming.

• For packing ordinary dry mixtures, it is usedFAS CM2 Rotor.
• How to choose the right packageLook here.

These packages successfully work at factories for the production of dry mixtures with perlite, vermiculite, etc.

• The news about the launch of a unique factory with the packing fas-km3.
• Watch the news about the delivery of perlite(a large factory in St. Petersburg, installations are packed up to 10 tons per hour daily, an excursion to the plant is possible).
• Watch the news about the delivery vermiculite(Gazprom project, installed near Moscow).

More news about packing from customer production

• Gazprom (Moscow) is a high -performance plant, dry mixtures with vermiculite.See the news.
• Petroperlit (St. Petersburg) – a plant for the production of dry mixtures with perlite, 15 tons per hour.See the news.
• Hess AAC (Holland) – a factory of classic dry mixtures, 15 tons per hour.See the news.
• Shipment of the third package in Vladikavkaz. + News about installation in the same enterprise.

With all the pluses, the installation cost is quite competitive, through the use of Russian controllers and the full production cycle in Russia.

• View price with prices.

Important! There are very cheap packs on the market, but they do not work and, as a result, quite a few manufacturers contact us with a request to repair, set up or replace the purchased packages.News with a photo about replacing the packaging of another manufacturer.

The principle of work

The principle of operation is that the mixture is first fed to the paste bunker, and then, under excess air pressure, into the valve bag. When serving, rotors are not used, so a large filler calmly and without destruction of the structure enters the bag.

All operations are fully automated.

IMPORTANT! A unique system of excess air is also made, so the bag does not inflate or tears.

Description of the work

• A dry mixture is supplied to the pasping bunker, the bunker automatically closes.
• A paper valve bag is put on the pipe, the bag is automatically triggered and the package cycle begins.
• When the desired weight is reached, the package automatically stops, the clamp automatically releases the bag.
• The bag is thrown away by a pusher on the conveyor for feeding on the packaging.
• The package is waiting for putting on a new bag.

Only one operation is required from the operator – put on a bag!

Our control panels are very thought out and controlled from the touch of the panel.  You can configure the speed of packing, accuracy, air operating mode, keep records of shifts and much more.A detailed description here.

Description of the design and competitive advantages

• An analogue of Haver & Boecker on Russian controllers, Italian pneumatics and German electrician.
• Automation is provided by Aries industrial controller, and works in the most difficult conditions.
• Automatic throwing of the bag.
• Automatic inclusion of the dosage cycle when serving the bag.
• Two mining modes – fast + accurate (allows you to accurately dose a dry mixture).
• Convenient hatches of service and cleaning.

Air and aspiration system

The use of drained compressed air (dew point +3 ° C) is required, purified of impurities of impurities (subtlety of filtering 25 μm), for this, the packing and preparation of compressed air production of Camozzi (Italy) are used as part of the package station.

The aspiration system is recommended to be done on the basis of the WAMAIR filter.

Complete

• Installation of packing.
• Reception hopper for a dry mixture of 150 liters.
• Control panel with an automatic controller.
• The cap of the bag.
• Auto will plan.
• The system for determining the put on the bag.

Control panel

Our control panels allow you to very flexibly set up packaging to different operating modes and different materials. Big and reliable touch. The screen allows you to see all the data and quickly reconfigure the package to new recipes.

Also, data can be transferred to the central control panel and further to the MES, ERP system.

Technical characteristics

Additional options and equipment

• Flat strip conveyor from 5 to 10 meters to supply bags from installation to the packaging on the pallet.
• System of aspiration based on the Wamflo filter (Italy).
• A screw conveyor for supplying cement or a mixture from a bunker to the package.
• Big-beags moltening system.

Automatic putting bags

Packing can be equipped with installations for automatically putting on bags.

This solves the main problem of production of dry building mixtures – the operator’s work in difficult conditions.

Productivity also grows significantly. In the video, the work of our packaging with automatic putting bags at the factory of our client.

Certificates

We certify all our equipment for the confidence of our customers in quality. Certificates are also needed for inspection bodies and when licensing production.

Certificate of conformity

Declaration of conformity

See also

• All equipment for packing produced by our plant.
• FAS CM2 Rotor– Classical packaging.
• FAS COM4-Pneumo-Rotor-pneumatic package, the most popular model for most materials.
• FAS-1– For packing crushed stone in plastic bags.

The drum is designed to drain wet sand or other bulk material and its subsequent use in the production of dry building mixtures or packaging.

Drum performance from 3 to 50 tons per hour. Drums are produced in modern production at the famous Aamix plant for more than 11 years and have been successfully working throughout Russia and abroad. The places where our drums work – Yamal LNG, Gazprom, Norilsk Nickel and many others. At the same time, the prices of our drums are available to medium and small businesses, and reliability satisfies the most demanding customers. We completely produce everything at our factory, from laser cutting and ending with assembly and painting.

View our report on Baltimix 2024 about drums.

Our drums work on 4 types of burners

• Gas burner
• diesel burners
• unique coal, development of Aamix, Russia (The news about our drum on the portal “made with us.”)
• unique electrical, development Aamix, Russia

Video work of our drying line of sand 5 tons per hour (Gatchina, St. Petersburg).

Device and principle of operation

The drying drum consists of a metal cylinder, with special guides inside, covered on the outside with a heat -insulating coating, a drive for rotating the drum and burner.

The sand is supplied to the beginning of the cylinder and at high temperature passes through it and is issued from the opposite side.

Due to this, the sand or any other bulk material is drained.

It is equipped with a gas or diesel burner (or coal furnace or electric heaters):

• See the price for a standard drum in the price list.
• View photos of the mounted drum at the factory in Kaliningrad.

Send a request online

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Complete

Included in the price

1. Drying drum, steel 09g2s;
2. Rama with a drum rotation drive –All -metal star – See news;
3. Control panel;
4. Reception and unloading bunkers;
5. Automation of the burner control and temperature control;
6. Drum insulation;
7. Thermal battery (core)

Not included in the cost

1. Cyclone TsN-15With a centrifugal fan and a dust collection container (performance depends on the performance of the burner, comes with an industrial reliable fan). It is required if there is no system of air stretching
2. Schneider frequency regulator (industrial), sometimes you need to configure rotation speed to your material and current humidity- from 20 to 50 kW, depending on the drum

Depending on the type of fuel and productivity of the drum, a burner and a type of fuel are selected. The cost of the burner is not turned on.

Design

Typically, the drum of sand drying is installed at enterprises producing dry mixes or other building materials. Before installing it and production, it is necessary to make a placement project in which should be taken into account:

• The size of the room
• Where the sand is unloaded
• sand supply method to the drum
• The method of serving dried sand for storage

Our engineers have extensive experience in such projects and we create full 3D placement models, after which we produce equipment in accordance with the project.

We also produce all auxiliary equipment – cyclones, hoods, sand supply conveyors, filters, etc. And we can completely professionally design and compare your line.

Examples of projects (all projects are laid out on flat drawings with accurate dimensions)

News about shipping

• some advantages – photos from shipping in a boil with explanations
• Photo report on the launch of the drying line with a drum on a coal in Abakan
• Photo report from the plant in Kaliningrad, drying 25 tons per hour
• Shipment for the SCS plant to Holland
• Shipment for the Yamal LNG project(a large project for the development of a gas field)
• News about the shipment of a drum 25 tons per hour(Large plant for the production of CSC in Dagestan)
• The news about our drum on the portal “made with us”

Burners

1. Diesel or gas – the Lamborghini burner – is selected based on the productivity of the dryer
2. Coal – classic firebox, firebox power is selected for performance
3. Electricity – for drums of 5-10 tons per hour, you can make heating with heating elements, power 500 kW, 50 heating elements of 10 kW, special design

Additional equipment

1. Enlarged
2. Bunker for acceptance of sandfrom dump trucks or loaders and conveyors for supplying sand to the dryer
3. Bucket elevatorto transmit hot dried hot sand to silos
4. Vibrogrokhotfor dispersing dried sand in the fraction
5. Ribbon conveyorsfor supplying sand to the drum

The AAMIX plant supplies not only individual drums, but also ready-made complexes for drying and dispersing materials into different fractions, packing installations for packing sand or other bulk products in bags or beig-bugs.

Technical characteristics

For drums from 20 to 50 tons per hour, projects are done individually. To calculate the drum, data on the material, initial humidity, fuel for heating, etc. are used.

Photos of a drum dryer for sand at the SSC factory

Drawing of the drum

Buy online

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Technical documentation

• Drying drum passport 5 tons per hour
• Gabarit drawing in PDF

Certificates

Our equipment undergoes voluntary certification + we receive declarations of conformity, which is necessary to register your production in various instances.

More equipment for working with sand and gravel

• Vibration roar
• Drummer roar
• Bunkers storage of sand and crushed stone
• Packing line of sand in bags

Scope – plants for the production of dry mixtures, packing cement and other similar materials with a capacity of up to 10 tons per hour. For greater performance, see the packageFAS COM4 Rotor

FASS FAS COM2 Rotor is characterized by high performance and complete automation.

How to choose the right packageLook here.

Description of the work

• Cement or dry mixture is supplied to the pasping bunker.
• The valve bag is put on the pipe and immediately the bag is automatically triggered and the package cycle begins.
• When the desired weight is reached, the package automatically stops, the clamp automatically releases the bag.
• The bag is thrown away by a pusher on the conveyor for feeding on the packaging.
• The package is waiting for putting on a new bag.

That is, only one operation is required from the operator – put on a bag!

Our control panels are very thought out and controlled from the touch of the panel.  You can configure the speed of packing, accuracy, air operating mode, keep records of shifts and much more.A detailed description here.

Description of the design and competitive advantages

• The use of components from the best world manufacturers.
• Automatic throwing of the bag.
• Automatic inclusion of the dosage cycle when serving the bag.
• Two dosages are fast + accurate (allows you to accurately dose a dry mixture).
• Convenient hatches of service and cleaning.

Control panel

Our control panels allow you to very flexibly set up packaging to different operating modes and different materials. Big and reliable touch. The screen allows you to see all the data and quickly reconfigure the package to new recipes.

Also, data can be transferred to the central control panel and further to the MES, ERP system.

News about packaging from customer production

• Gazprom (Moscow) is a high -performance plant, dry mixtures with vermiculite.See the news.
• Petroperlit (St. Petersburg) – a plant for the production of dry mixtures with perlite, 15 tons per hour.See the news.
• Hess AAC (Holland) – a factory of classic dry mixtures, 15 tons per hour.See the news.
• Shipment of the third package in Vladikavkaz. + News about installation in the same enterprise.

With all the pluses, the installation cost is quite competitive, through the use of Russian controllers and the full production cycle in Russia.

• View price with prices.

Important! There are very cheap packs on the market, but they do not work and, as a result, quite a few manufacturers contact us with a request to repair, set up or replace the purchased packages.News with a photo about replacing the packaging of another manufacturer.

Send a request to Fas-km2 online

Фасовка ФАС-КМ2-ротор

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Air and aspiration system

The use of drained compressed air (dew point +3 ° C) is required, purified of impurities of impurities (subtlety of filtering 25 μm), for this, the packing and preparation of compressed air production of Camozzi (Italy) are used as part of the package station.

The aspiration system is recommended to be done on the basis of the WAMAIR filter.

Complete

• Installation of packing
• Reception hopper for dry mixture 150 liters
• control panel with automatic controller
• The cap of the bag
• Auto will plan
• The system for determining the put on the bag

Technical characteristics

Options

• If a mixture with a density of less than 1000 kg. \ Cub. M. Complex:
  The throttle shutter is 80mm – 7600 rubles.
  Pneumatic drive CP101 – 10800 rubles.
  Pneumatic distributor V5V80 – 5200 rubles.
  Mic23 position sensor – 3500 rubles.
  When this valve is connected to the control panel, the tracking and automatic opening option \ closing this valve is activated. That is, nothing needs to be adjusted additionally, everything is already in the package algorithm.
• Flat strip conveyorFrom 5 to 10 meters to supply bags from installation to the packaging on the pallet.
• System of aspiration based on the Wamflo filter (Italy).
• Switch conveyorFor the supply of cement or a mixture from the hopper to the package.
• Big-beags moltening system.

See also

• The price of installation of FAS CM2-Rotor for packing dry mixtures in valve bags canLook at the price list.
• Download the description of the installation in .pdf format
  

Automatic putting bags

Packing KM2 and KM4 can be equipped with installations for automatically putting on bags.

This solves the main problem of production of dry building mixtures – the operator’s work in difficult conditions.

Productivity also grows significantly. In the video, the work of our packaging with automatic putting bags at the factory of our client.

Video

• With the explanation of how the packing works

• from a working factory

This video was filmed in the fall of 2015 at the factory installed in St. Petersburg. The factory operates two of our packages with a capacity of up to 15 tons per hour in bags of 30 liters.

Other types of packages

• All equipment for packing produced by our plant.
• FAS COM4 Rotor– Less productive than this, cheaper.
• FAS COM3-Pneumo– completely pneumatic, for fragile or large materials (perlite, expanded clay, etc.).
• FAS-1– For packing crushed stone in plastic bags.

What else to read?

• Comparison of packageswith an algorithm of work, weighing, etc. –We recommend reading!
• Cement package– An article about how to organize it.

Concomitant equipment

• Ribbon conveyors– for bags or bulk materials.
• Cyclones– For air purification, be sure to pack.
• Silos– for storing the source materials.
• Fluckers of dry mixtures– for preliminary mixing of several materials.
• Factories of dry mixtures– for industrial production of dry building mixtures.

Certificates

We certify all our equipment for the confidence of our customers in quality. Certificates are also needed for inspection bodies and when licensing production.

Certificate of conformity

Declaration of conformity

Send a request to Fas-km2 online

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The Stroy-Baton plant produces bunkers for storing various bulk materials. Bunkers can be used for permanent storage and for intermediate accumulation of material in the production cycle.

Typically, the material (sand, crushed stone, other bulk) is supplied to the bunker with a front loader, and from there it is issued by a flat conveyor in a concrete mixer, to the packaging, to the weighting line and in any other place.

To eliminate the sticks on the bunker, vibrators are installed.

To adjust the volume of the outgoing material, a special valve is used.

• Download description of sand and crushed stone capacities in .pdf
• Download price with prices for typical capacities of sand and crushed stone.

Technical characteristics

• increased reliability due to the use of spacers and angles
• A well -thought -out design that allows organizing the issuance of material, fastening of vibrators and aeration
• upper gratings for weming large inclusions

News about shipping

• Shipping of sand bunker with a drying drum for the Yamal-SSG project

Competitive advantages

• it is possible to produce bunkers of any volume and height
• the presence of ready -made bunkers of sand and crushed stone in stock
• Bunker coverage with good primer
• All bunker parts are made on the laser cutting machine, welding is carried out by imported equipment

The basic characteristics of bulk bunkers (standard models are given, any others are made to order):

Bunkers manufactured by the Stroy-Baton plant are serial products and are of high quality and low price. They are installed at many enterprises of Russia and the CIS. At concrete plants, factories for the production of autoclave aerated concrete, dry mixtures and many others.

Bunker for sand with a vibrator and a lower conveyor of delivery at a gas concrete factory (working condition)

More equipment for working with sand and gravel

• Vibration roar
• Drummer roar
• Packing line of sand in bags
• Drum drying of sand

1. Preliminary accumulation – in bulk of dump trucks, loading in a container, taking from beigs, taking from bags.
2. Drying of sand – gas, diesel, coal, electricity (see the descriptiondrum dryers for sand)
3. Sifting for 1.2.3.4 fractions, the accumulation of various phrases for subsequent use in the production line.
4. Transfer and dosing of sand to mixers, in Big Bugs, in bags.

The AAMIX plant is spacing a full production cycle – a project, production and equipment of equipment, installation, launch, warranty service. Among our clients KNAUF, Gazprom, Norilsk Nickel and many others.

Typical work scheme and the composition of equipment for sifting sand

1. The sand is unloaded by a dump truck into the receiving bunker, which is mounted on the floor, the typical volume of the receiving bunker of 10 cubic meters. It is possible to produce adoptive bunkers of any volume.
2. From the bunker, sand using two transporters is transmitted to another section, in the classic version for sifting, scattering or drying (for the production of dry building mixtures).
3. Saking sand is carried out by a professional industrial installation of circular type. Scattering at the fractions is carried out by vibration circuit.
4. After sifting, the sand enters the second storage bunker (standard volume 4 cubic meters)
5. From the accumulative hopper, the sand is supplied to weight dosing or directly into mixing equipment.

Usually, each project is unique, the engineers of the Aamix plant have vast experience and developments in this area. We are a complete project with all loads, air, electricity, all connections.

Then we produce and set the equipment and install it.

Examples of our projects

• Drying line with explosion protection
• Modernization of the BSU for the production of a masonry solution for the Glavstroy
• Launching a complex sifting system for Knauf
• A unique drum of drying of sand with a coal burner is production and launch.

Order a line

To order a line and calculation of configuration, call +7 (812) 408-41-82 orinfo@isilos.ru

Video work of our drying line of sand 5 tons per hour (Gatchina, St. Petersburg).

Equipment used in sand warehouses

• Drying drum of sand
• The roar of vibrational
• Drummer roar
• Vibrosito industrial
• Circular Vibrosito
• Big-bug mocking
• Meshkov mesh
• Big-run
• Ribbon conveyors
• Noria
• Bunkers and storage containers of sand and crushed stone
• Equipment for packing
• Packing in valve bags

All this equipment has been produced by the Aamix plant for more than 17 years. We are a reliable partner with a long history and proven quality!

Bags can be:

1. paper – then they are automatically sewn up
2. polyethylene – then they are automatically sealed and can further automatically flash

This installation faces large materials – such as crushed stone, gravel, expanded clay, etc.

If you need packing a lighter and more small mixture, such as sawdust, fertilizers, feed, etc., then we recommend that you look at the FAS-OM2 model.

If preliminary washing of crushed stone is required, then you can useInstallation of the crushed stone sip lmsh-1.

The uniqueness of this equipment lies in the fact that the material (crushed stone, gravel, sand) is fed to the package by not a screw conveyor, but a strip conveyor. Thanks to this, uninterrupted and long -term installation operation is ensured. As you know, when transferring sand (crushed stone, gravel, expanded clay), he quickly wear out with a screw transporter and fails. Thanks to the use of the strip conveyor, this problem is solved.

Packing of bulk materials can be carried out both polyethylene (polypropylene) and into paper bags. The total weight of the bags is set on the control panel and can vary from 5 to 50 kg. It is also possible to make to order installations for packing with other weight ranges.

• The news of the shipment September 2022.
• The news of the shipment September 2016.
• The news about the shipment of installation in Novokuznetsk with a photo (February 2015).

The principle of work

• The source material is loaded into the receiving hopper.
• The weight of the bag is set on the control panel.
• The installation doses the material into an intermediate container, the dosage is in parallel, that is, while the bag is filled with a new dosage cycle, this increases productivity by 2 times.
• The bag is quickly filled from an intermediate container.
• The bag is transmitted to automatic seal and \ or suturing.
• A new bag is placed and the Start button is pressed.

Competitive advantages

• Parallel work – while weighing dashing is underway at the same time
• Long -term work due to the use of the strip conveyor.
• The accuracy of the dosage due to the use of high -quality tensodists.
• Simplicity of management.

The installation of FASOM1 can always be seen in the work in the existing production.

Technical characteristics

• Height 2800mm, width 1800mm, length 3200mm.
• Weight – 2100 kg.
• Power voltage – 380V
• Power consumption – 3.2 kW

Price and how to buy

The cost of installing FASOM1 canLook at the price list.

• Calculation of the installation cost of ordinary steel.
• Calculation of the installation cost of stainless steel.

Video work

Drawings

See also

1. Installation of packaging, sawdust, feed in open bags Fasom2

The equipment is intended for washing and fractionation of crushed stone, glass fight with a faction from 2 to 50 mm.

For packing crushed stone, bags are used in bagsInstallation of crushed stone packaging in FAS-1 bags

A distinctive feature of this equipment is that when washing, a closed water cycle is used and therefore its consumption is minimal. The dusty fractions formed by washing crushed stone or glass accumulate in special bunkers and can then be easily exported or used for the production of building materials.

The principle of work

• Crushed stone, broken glass are loaded into the receiving bunker (either with the front loader, or from a self -polling container, or the acceptance option from dump trucks is possible)
• From the hopper, the material is supplied to the vibrationhole, where its washing occurs and dispersion
• The washing at vibro -ghost is carried out by a special spray of water.
• The washed and scattered material is supplied to the bunkers under the vibrickhot or to conveyors for their further movement for drying / pack.
• The washing system consists of a sprayer, a supercharger and 3 accumulative circulation containers.

Competitive advantages

• small water consumption due to a closed use cycle
• the possibility of a dawn of crushed stone or broken glass in the fractions simultaneously with the sink
• Simplicity of management and reliability

Technical characteristics

• height 3000mm, width 900mm, length 9000mm
• power voltage – 380V
• Power consumption – 12 kW
• Productivity – depends on the material, its pollution and fractions. For example, for gravel 5 mm up to 15 tons per hour.

The composition and cost of the LMSH-1 line for washing crushed stone and glass:

IMPORTANT! The table below is the basic equipment.

When ordering, it is possible to change configuration for the desired performance, the number of fractions received and methods for acceptance of crushed stone and glass in the storage bunkers.

It is also possible to add the package of washed crushed stone or glass to the Big Bigs with the exact weight doses and the shipment accounting system.

The cost of components can be viewed inPrice list. Or order a sentence with the calculation of value and termsinfo@isilos.ru

In the photo (the line has been worked for 1.5 years)
1. Reception hopper of crushed stone
2. Transporter 7 meters, for the supply of crushed stone for sifting
3. VibroGrokhot
4. Reception of dust from a conveyor
5. Issuance of different fractions
6. Reception of washed and fractionated material

See also

1. Equipment for packing crushed stone, gravel, expanded clay in FAS-OM1 bags