The Forum reaffirmed its status as a global platform for discussing the current economic, political and technological challenges of our time.

During the four days of SPIEF-2025, hundreds of events took place: strategic sessions, round tables, expert discussions, presentations of investment projects, bilateral and multilateral meetings. More than 24,200 participants from 144 countries attended the Forum, and more than 3,600 Russian and 560 foreign companies were represented.

The final day of SPIEF was dedicated to the Youth Day, which brought together talented students, young professionals and budding entrepreneurs from all over the country.

AAMix Plant, as an enterprise interested in the inflow of fresh ideas and personnel, was pleased to invite young participants of the forum for practical training and work. We are sure that such forums give an impetus for professional growth and open the way for new talents in industry.

SPIEF-2025 is over, but its results will work for a long time – in projects, agreements and new contacts. AAMix Plant continues moving forward – towards international development, technological breakthroughs and partnership with a new generation of professionals.

Within the framework of the starting day of the forum the head of the enterprise visited the key strategic sessions:

“State-owned companies as a growth driver for small and medium-sized businesses.”

“The role of SMEs in achieving the new national goals”.

The platforms were used to discuss topical mechanisms of support for small and medium-sized businesses, the formation of a favorable business environment, and the prospects for the development of domestic business. The events were attended by representatives of ministries, state corporations, development institutions and business associations.

During informal negotiations on the margins of the forum Alexey Yaskov presented an ambitious initiative to expand the export direction of the enterprise. Special attention was paid to the possibility of entering the Bahrain market with the products of AAMix Plant.

Participation in SPIEF-2025 opens new perspectives for AAMix Plant: establishment of new business contacts, definition of strategic directions of development, laying the foundation for realization of promising projects, expansion of international cooperation.

NPO Zavod AAMix confirms its position as a modern, dynamically developing enterprise, ready to implement large-scale projects and enter new markets. The company continues to be in the center of the most important business events of the country, demonstrating its readiness to actively participate in the formation of the future economy.

A good end to the spring season was a one-day chess tournament between the company’s employees, which was held on May 23, 2025. The event was held as part of the plant’s program for the development of corporate and youth sports.

The tournament was attended by employees of all structural divisions, engineering and technical specialists, employees of the production shop and operations department.

The tournament was held according to the Swiss system, in Blitz format (7 minutes per game + 2 seconds for each move) and consisted of 7 rounds.

There was a stubborn struggle for the prizes. It was not clear until the very end who would win the tournament and share the valuable prizes.

It is noteworthy that in addition to the clear favorites there was also an unexpected favorite in the person of our engineer Shkolin Alexander, who never boasted of his success in chess, and according to the results of the tournament took an honorable first place.

II place was taken by Maxim Sokolov, Head of Production.

To determine who will take the third place, we had to play an additional chess game, as the leading design engineer Vinogradov Vladimir had the same number of points with the head of the planning and distribution bureau Sheremeta Alexander. As a result of the game Alexander won.

On behalf of the company’s management we thank all employees for their active participation in the event and congratulate the winners from the bottom of our hearts! We wish you success in your professional activities and new sporting achievements!

Why KAMAZ chose us

• APAC Accreditation: Our AAMix factory is an accredited contractor, ensuring compliance with all government and industry standards.
• Import substitution: KAMAZ approached APR with the task of replacing the existing imported line, choosing us as a reliable partner with experience in manufacturing similar equipment.
• Full cycle of implementation: We performed a range of works from design according to technical specifications to installation and final adjustment at KAMAZ production facilities.

Key project milestones

1. Project analysis and development

Our specialists studied in detail the existing process of mixture circulation at the customer’s premises, took into account all technical requirements and prepared a project with maximum efficiency and reliability in mind.

2. Manufacture of equipment

AAMix Plant has manufactured a full range of assemblies and units for the recycling mixture line in its own production facilities, focusing on strict quality standards.

3. Installation and commissioning

The team of specialists promptly carried out all installation work at the KAMAZ site, then performed commissioning activities to ensure smooth operation of the line from day one.

4. Acceptance by a commission from Moscow

After successful completion of the test period, the project was checked and accepted by the commission. The result – approval without significant comments and corrections, which confirms the high quality of our equipment and compliance with the stated characteristics.

Result

• Full compliance with the TOR: The Recycling Mixing Line meets all customer requirements and industry standards.
• Fail-safe operation: Thanks to the well thought-out design and quality materials, the equipment demonstrates stable and efficient operation.
• High expert assessment: The Moscow Commission confirmed that all aspects of the project have been implemented at the appropriate level, without any complaints.
• Import substitution in action: KAMAZ received a modern domestic line capable of replacing foreign analogs and simplifying maintenance.

Ready for new projects

Successfully completed work for KAMAZ once again confirmed that AAMix Plant is capable of solving tasks of any complexity in the field of foundry and related equipment. We are proud of the result and will be glad to help your company in modernization of production.

View descriptions of similar lines.

How to buy such a line

For ordering and cost calculation write info@isilos.ru, Telegram https://t.me/aamixru or call tel.: +7 (812) 408-41-82.

See also.

1. Recycled sand regeneration line.
2. Drying drums.
3. Bucket elevators.
4. Aspiration (air purification).
5. Vibrogrinders.

• We have become residents of Skolkovo, which confirms our competence and reliability. We invest significant efforts in technology development and equipment improvement.

• R&D has become an integral part of us, we are now NPO AAMix (Research and Production Association). Now we do not just make equipment, but develop unique new technologies and lines that can produce products. These are not hypothetical projects, but projects for the construction of new plants and some of them are already at the stage of installation and start-up (e.g. putty line, paint line – news with photos soon).
  • Laundry detergents and other household chemicals lines
  • Paint lines
  • Sealant lines
  • Paste lines – putty, etc.
• We joined the Agency for Technological Development and began to carry out scientific assignments for the introduction of technologies. The first project was a unique casting of metal into sand molds. For the production of hulls.
• We have developed and produced a unique line for packing complex mixtures into open bags for Consolit Ltd. The line is fully automatic. The productivity of the site has increased by 2 times!
• Developed and started manufacturing robots. The first robot – putting bags on the filling machines. This robot solves a very important task of automating the packing area into valve bags. This is one of the most difficult types of automation and we did it!
• We carried out a complex modernization of reinforced concrete production.
• Unique project on recycling of sand after waterjet cutting (garnet sand).
• We have entered a new market of equipment for quarries. Our specialization is the dispersion of Tailings (i.e. not a typical fraction for large equipment). Such equipment is important for the environment, as ordinary waste can now be a product with very low energy consumption for production.
• We are engaged in the development of the Far East – we have signed a contract for the development, production and launch of a plant in a strategically important area, Khabarovsk – a full-cycle CCC production plant.
• We have completed the design of a technological line for packing salt for roads. Further we will partially supply equipment for these lines. The equipment is made of high-strength stainless steel.
  
• We have replaced the mixers from the USA with ours in the production of KNAUF putties.
• We are working closely with Samara Gypsum Plant on the construction of a new plant and modernization of the existing one. Designs have been made, equipment deliveries have begun, and tests with materials are being carried out.
• Designed, manufactured and ran a laundry detergent production line for Synergetic.

In 2024, Baltimix conference participants

In August 2024, we participated in the leading dry mortar conference – Baltimix.

For more than 150 representatives of companies, scientists and technologists, a three-part presentation was made on bagging robots, industrial drying drums for different fuels and the AATech plant management system.

IT direction

In 2024, we significantly developed our IT area. In previous years, we created a plant management program for each plant.

Each of our plants is controlled from a central control panel with a large touch panel. It can also be controlled via the internet through a browser. This is the control system that controls all the equipment and how the materials flow through the line.

We program our control system on Codesys and it fully covers the needs of plant equipment control.

However, the factory itself is more than a set of equipment that needs to be managed. In order to produce a product, employees need to know their tasks, equipment needs to be maintained on time, and materials and spare parts need to be ordered on time.

MES and ERP systems exist to automate these processes. However, since they are usually very expensive, over-complicated and cannot be used by employees in the field (at the machine, at assembly, etc.), we have created our own plant management system AATech CUP (AATech Production Flight Control Center). More details in the news and on the website.

Plans for 2025

• More plants, better quality equipment, better service. Now we are contracted until October 2025. However, we want to plan production 2 years ahead – there is room for development.
• New shop – it’s time for us to expand production.
• More robots!
• Implementation of AI into MES system

We congratulate all our partners on the New Year and wish them to achieve success and bring benefit to people and country.
And we on our part will do our best to make your base (equipment, plants, management) reliable and work well.
Happy New Year! 🎉

The composition of the mixtures is quite complex, includes a lightweight filler – perlite.

At the time of the request, the client had a paper project of steel structures (in pdf files) made by a third-party company.

After the contract was awarded, we carried out the work

1. Made an interactive 3d model of the plant and placed the equipment in it.
2. Made a full specification of the equipment.

Further, there were questions to the initial design of the steel structures, as it was made with errors (no service areas, replenishment, etc.). The project was sent for revision.

As a result, we fully designed the plant and provided the documents

1. ECSR
2. TCU
3. Specification.
4. Development diary (refinements and revisions).
5. Plant Images.

The design of 20 tons per hour dry mix line includes

1. Sand preparation and drying line 20 tons per hour.
2. Bulk dispenser of perlite (lightweight filler).
3. Complete plant control from a single center.
4. Automatic additive dosing.
5. Four bagging.
6. A robot of putting bags on the filling machines.

See also.

1. Sand drying drum.
2. A robot of putting bags on the filling machines.
3. Dry mixer.

Most of the tasks are self-explanatory and can be done in spreadsheets, messenger chats or 1C Accounting. For example:

1. Materials Procurement.
2. Equipment Maintenance.
3. Quality Control.
4. Production Planning.

There are also many MES systems on the market that help manage production and solve more complex tasks that tables can no longer handle. For example:

1. Real-time dispatching.
2. Work with staff – timekeeping, etc.

Why did we create yet another MES system?

When dealing with existing systems in our manufacturing facility (and we have been in business since 1998 and manufacture complex equipment), we keep running into the high cost and complexity of implementing control systems. The main difficulties are:

1. Very complex interface, workers at all levels often can’t use it.
2. Not being able to utilize the system by every employee.
3. Lack of quick operational management – chats, quick photo sends.
4. Not linked to the task system – tasks should appear on the task board for each worker.
5. Failure to notify employees – e.g. of a new task, deadline, etc.
6. Price – very high prices for solutions, which then still need to be “finalized” and invested heavily in customization.

AATex MES for manufacturing companies

So, we realize from our own experience that most MES systems are overcomplicated and very expensive. At the same time, it requires a huge amount of resources (due to the complexity) to customize the work and train employees.

This results in not all data being entered in the field and not all tasks being completed. This cannot be solved with video cameras.

At the same time, most businesses have their accounting and work systems set up and there is no need to duplicate these systems.

The AATex MES system solves the issue of data transfer and display of tasks and data for all plant employees.

Each employee of the plant installs the MES AATech application on his/her phone – under Aurora, Android, iOS operating systems. The application also works on Windows and Linux computers.

This ensures that each employee has his or her own workplace in which to work:

1. Marks arrival / departure to work, lunch. Can be combined with ACS, biometric system.
2. Receives assignments that are displayed on a task board (Kanban).
3. Inputs data (including photos and videos).
4. Participates in the operational management of the plant through chats, photos, video recording.

Typical jobs in the appendix:

1. Component receiving and stocking area.
2. Packing area.
3. Shipping area.
4. Technologist, recipes, sampling, quality control – generation of certificates.
5. Supplies.
6. Chief Engineer – equipment maintenance, motor hours.
7. Administration.
8. Timekeeping.
9. Any other jobs with flexible customization.

AATech’s MES is a familiar way for every worker to receive tasks and input information.

The cost of the system and its maintenance is many times less than typical MES systems, as there is no need for redundant processing of information that is already available at the enterprise.

Production scripts

The word script means a script or a set of actions. In MES AATex you can flexibly customize different scripts for action chains. Here is an example of a central script for most production facilities (of course it can be modified – simplified/complicated).

Script of order receiving, order handling, production and shipment.

1. An email or phone or messenger receives the customer’s request.
2. A task is created for a manager, a push notification is sent to his phone + email.
3. The task appears on the kanban board – response time is 1 day.
4. When the manager replies to the client, the task status changes and it is moved to waiting for a reply from the client.
5. If the client has not responded in 3 days, a callback reminder is sent and a new task status is set.
6. If a client refuses, the reason is specified and once a month a report on refusals with reasons is sent to those users who are added to the mailing list. You can understand why clients refuse, dynamics of refusals, etc.
7. If a contract is signed, a task is created in the design department to create a project (tasks are created on the board, push notifications are sent to the designers attached to the project).
8. Once the project is approved by the client, a design is created:
   1. Production order (board tasks are created, push notifications are sent).
   2. Production tasks move from making parts on machines, to assembly, to painting.
   3. Purchase order to the logistician (tasks are created on the board, push notifications are sent).
9. Once the equipment is manufactured, a task is created for inspection by the GTC.
10. Next is shipment – the tasks of ordering a car, etc.
11. After the order is finalized, tasks for installation (if needed) are created.
12. Tasks are created to collect feedback from the customer.
13. Pending tasks are created for six months, a year, etc. in advance with automatic sending of letters to the customer with the offer of spare parts, maintenance, line extension, etc.

The script automates many tasks – transfer of orders to the shop floor, automatic letters to customers, creation of events in the calendar.

We estimate that the implementation of our system will increase turnover and significantly improve staff engagement and productivity.

All work is done by ALL employees of the company on the phone in a familiar and clear interface that you don’t have to learn.

Technology

Client part.

1. Native apps for Aurora, Android, iOS, Windows, Linux.
2. Web Interface.

Server part.

1. The database is Postgre SQL.
2. Scripts – data transfer, data processing – Node.js.
3. Machine Learning, AI – Python.

How to order an MES system

Since we provide a complete turnkey solution, the customer will not need to customize the system. After implementation, all employees will immediately be able to install applications on their phones and work in a clear, simple and efficient environment.

When ordering, we analyze the customer’s needs and processes, draw up a set of implemented functions, launch the system, and train employees.

The system can work in our cloud (servers in Russia) or on the customer’s servers.

For ordering and cost calculation write info@aatex.ru, Telegram https://t.me/aatexru or call tel.: +7 (812) 408-41-82.

We manufacture industrial drums with capacities from 5 to 50 tons per hour. We not only manufacture drying drums, but also design drying areas, fully automate them and integrate them into existing lines.

Unique! We make drums that run on electricity, coal, gas, diesel.

Among the realized projects are

• Electricity-powered drying drums (for low-cost regions, we implemented this project in Norilsk.
• Drying drums on coal. We implemented this project in the city of Abakan, for 2024 is successfully working.
• And also classic fuels – gas, diesel.

Types of drums produced

• From small ones with a capacity of 5 tons per hour, 950 mm in diameter.
• Up to large ones with a capacity of 40 tons per hour, with diameters of 1500, 2200, 3500 mm.

Design, engineering

Any drying area implies the creation of a project, engineering. Our engineers and designers with vast experience take measurements, make a scheme, aglgorithm of work. And after that an accurate 3D model of the project and a set of drawings are created.

Then, after coordination with the customer, we manufacture and install the equipment.

A classic drying section consists of

1. Rusting sand out of trucks – options.
2. Feeding sand into the drum.
3. The drum itself with powerful aspiration units.
4. Fractionation (sieving).
5. Feeding into storage silos (conveyors, elevators).

Where our production is located

NPO AAMix produces all types of this equipment at its full-cycle production facility in St. Petersburg. Localization of these types of equipment is 100%.

The drying section is also equipped with full automation, all data is collected by AATech’s automated process control system and further transferred to any MES system.

How to buy a drum or order an upgrade

For ordering and cost calculation write info@isilos.ru, Telegram https://t.me/aamixru or call tel.: +7 (812) 408-41-82.

See also.

1. Drying drums.
2. Bucket elevators.
3. Aspiration (air purification).
4. Vibrogrinders.

Last year we did a report on factory automation – news from 2023.

Over the course of this year, we have moved even further in the direction of automation.

Robotic bagging robot

In dry mix production, one of the most difficult areas for workers is the bagging station.

We have been developing filling stations for a long time, at this point they already look like a spaceship and they were already fully automatic in terms of weight gain and bag drop. Only the last step to fully automate this unit remained.

Bagging robots have been known for a long time and are produced by a number of companies. Since last year, the AAMix plant has also started to produce bagging robots for filling machines.

It is important to note that we fully produce this robot in our full-cycle production facility. The control program was created by our IT department, the program itself runs on an AATech industrial controller (IT division of our plant).

This guarantees the customer a complete service – fast delivery of spare parts, quality adjustment, full integration into existing accounting systems.

The composition of the bag putting robot: directly frame arm, empty bag feeding conveyor, ready bags feeding conveyor, trough auger conveyor for collecting slurry, inclined auger conveyor for slurry, big bag rack, bag dedusting aspiration unit.

With the advent of automatic bagging, we are closer to fully automating plants.

Sand and cement are delivered by truck or wagon, then the drying of sand, feeding of bulk materials into the line is automatic.

Additives are automatically dosed from our bag spacers using microdosing screws. We would like to point out – a unique product.

The mixer is fully automatic.

The filling machine works in automatic mode, the bags are put on automatically.

Stacking of bags on pallets is done by hand by the robot.

Localization of all components is about 90%, most of the equipment is produced directly by AAMix.

Modernization of the filling section of existing production facilities

For owners of existing plants, we develop a project to replace the old type of bagging area with a fully automatic one. This replacement provides a rare combination of increased productivity + reduced costs.

Let’s review point by point.

Old site with manual bagging:

• Employee Salary.
• Continuous rotation of employees.
• Because the conditions are harsh, downtime is common.
• As a consequence, the productivity of the site can drop dramatically.
• Difficulty in finding employees.

New site with automatic bagging:

• Can work multiple shifts, need one worker who maintains the bag putting robots and bag stacker.
• Easily adjust plant capacity without relying on hiring workers for the filling area.
• The productivity of the plant is close to its maximum.
• Ready accounting system and data transfer to MES, ERP system of the enterprise.

How modernization happens:

• To modernize the site, our experienced specialists will come in, take all measurements, and 3d scans of the site, discuss how and what will work with the customer’s technologists.
• We will make a complete 3d project, coordinate it.
• Then we’ll produce the equipment.
• Then we will carry out the supervision and production of the first batches.

The video shows 3d scans of the frame and dry mixer.

Economic effect

Workers production with manual bagging:

• 2 workers per shift, 2 shifts, approximately 10 workers (with substitutes).

Workers production with manual bagging:

• 1 worker per shift, 2 shifts, approximately 4 workers.

Total difference of 6 employees:

• Six employees, salary of 80 000 rubles, including taxes 480000 rubles
• If the company pays VAT, it will also be paid from the employees’ salaries, totaling 576,000 rubles monthly.
• Per year – 6.9 million rubles.

This is only the direct effect, which does not include losses from manual line downtime, resources spent on personnel management, etc.

Production effect

1. We need to manage fewer people.
2. Simplifying labor cost accounting.
3. More stable production.
4. The ability to scale up quickly – lowering Ð increasing productivity without incurring additional costs. That is, you don’t have to pay salaries to extra people or fire them, which also puts a strain on the company.
5. Freeing up the resources of the company’s employees for development rather than wasting them on routine work.

How to buy a robot or order an upgrade

For ordering and cost calculation write info@isilos.ru, Telegram https://t.me/aamixru or call tel.: +7 (812) 408-41-82.

See also.

1. A robot of putting on bags for filling.
2. Packaged in valve bags.

The equipment is built into complex lines and must run continuously, the dimensions must be perfect, there are also many other quality and development requirements.

We believe that the fact that Danogyps remains with us is a good indication that our equipment meets high standards and we are trying to improve the production process in contact with a major manufacturer.

This time for Danogyps were produced:

• Large paper sack rasterizer – it feeds bags with additives up to 50 kilograms.
• Airlink Hard dedusting exhaust filter – so that additives do not fly into the workshop as a form, but remain in the rasterizer. This is environmentally friendly and economical.
• AAMixFlow tray auger – completely manufactured in the AAMix factory, starting with the metal cutting. The screw feeds the additive into a vacuum line, then the additive enters the production cycle.

See also.

• AAMixFlow tray auger.
• Airklin filter line.
• AAMixFlow screw conveyors

They needed a new line to expand their production. On request, we developed the project, worked out the automation and air purification. We then manufactured the equipment and accompanied the project during the installation phase.

Line composition

The input components come from a big-bag rasterizer and a paper bag rasterizer.

The product base and additive are further fed into the mixer, where mixing takes place and the finished product – washing powder – is obtained.

The powder is then sent by augers to a trommel screen with screen beating (powder is prone to clogging and without this option clogs the screen), where lumps and other inclusions are removed. The trommel screen is fully enclosed to prevent dusting.

After that the finished product is packed into big-bags, the screenings from the screen are fed into a separate big-bag.

The line is equipped with a powerful exhaust hood with filtration, which allows to completely prevent dusting during the melt of the initial components.

View a full description of the line and equipment.

Production photo

See also.

1. Equipment for the production of washing powder.
2. Trommel Screen.
3. Big-bag rasterizer.
4. Paper Bag Rasterizer.
5. Cyclone for air extraction.
6. Air filter.

Such formulations cannot be packed in valve bags due to constant clogging of the filling nozzles, which severely limits the choice of fiber length.

Therefore, they are packaged in open bags.

Previously, the plant had equipment that fed the mixture into a bag and when the desired weight was reached, the bag went further down the line.

Since the metering speed is not very high, the cycle:

1. Put the bag on.
2. Serve the mixture.
3. Take the bag off.

was twice as long as it would have been if the mixture had gone into the bag instantly.

Our FAS-OM2 filling machine eliminates this disadvantage, as the dosing of the material takes place in parallel with the bagging process.

We did a modernization project for Consolite, manufactured and shipped a new unit that doubles the capacity and now only one person can work on the line!

The bags are sewn up automatically.

On the new rig:

1. The mixture is fed into a weight dispenser above the filling station.
2. At this time, the bag is being put on and taken off at the same time.
3. The filled bag is fed to the automatic sewing machine, no second operator is needed.

That is, with the new plant, productivity has doubled, and labor costs have been cut in half.

Video and photos of the filling production in our factory

Photo of shipment

Learn more about FAS-OM2 open bagging plant – description, drawings, 3D model, specifications.

See also.

1. Dry mixer
2. Bulk material dispensers
3. Packaging in valve bags

1. High Quality: With access to advanced technology and expert support, we can offer products and services of the highest level.
2. Reliability: Skolkovo support confirms our competence and reliability, which guarantees stable and high-quality service.
3. Innovation: We are always one step ahead thanks to our participation in innovative projects and access to the latest developments.

When you choose us, you get the assurance that you are working with a company that has been manufacturing equipment for over 25 years, is reliable, nationally recognized and has everything you need to achieve your goals.

See also.

1. Product catalog
2. About us

1. all changes are immediately visible to the assembly team
2. no paperwork
3. you can quickly view the dimensions of any element
4. you can watch how to assemble equipment in any projection

This speeds up assembly, helps to work more closely with designers and ultimately improves the quality of the equipment.

At the moment we are test-fitting large monitors right in the shop and the crew is assembling the equipment by taking the dimensions and all the information from the equipment models.

The next step is the introduction of augmented reality, where information will be visible directly on the equipment being collected.

Stay tuned!

Since we had already done shaft replacement on another mixer, the manufacturer contacted us.

Our engineers took measurements, made a model and drawings. We also improved the shaft design by adding replaceable bushings in the packing gland area, which increases durability.

Then we produced the shaft in-house (we have an oversized lathe specifically for shafts) and shipped it to the customer.

See also.

1. Repair dry mix mix faucets from any manufacturer.
2. Modernization and restoration of Haver & Boeker and other foreign manufacturers’ filling machines.
3. Dry mixer.

Since their Haver fills had worn out, they ordered replacements from the Chinese branch of this company and wanted to replace them urgently.

We have been working with them for many years, since about 2014. In November 2023, Spatler was asked to design all the hoppers, crossings, gate valves, and aeration for the new baghouses, connect them to the existing line, and add big-bag bagging.

The deadline was tight, we needed the installation at the end of January.

In two months, we made a design based on measurements at the production facility, approved it, manufactured the equipment and made the installation at the end of January 2024.

At the moment, the equipment is operating normally and the company has avoided major losses due to the downtime.

AAMix KV gate valves were used for the hoppers above the fills.

Drawing

installation process

installation process

installation process

mounted system

See also.

1. FAS-KM3 Euro, analog Haver & Boecker – plant for packing dry mixes.
2. Manufacturing Engineering.
3. Packages of dry construction mixtures.
4. AAMix KV knife gate valves.

No problems detected after one year! We publish photos taken at the factory, one year after installation.

Bag spacers

Used to rasterize expensive additives that come in bags.

There are AAMix exhaust filters above the rasterizers so that the dust stays inside and then falls back into the rasterizer.

• Description and drawings of the bag washer. (100% AAMix factory components)
• Description and drawings of the Airklin Hard exhaust filter. (100% AMMix and Russian Federation components)

Screws with 108 mm diameter for precise metering

These augers are our pride. Very few companies in the world produce screws of this diameter. We produce them entirely in our factory, production starts with sheet metal cutting and all other cycles are also in our workshops. Motors and gearboxes are made in Russia.

The augers very accurately dispense components from bag spacers into the weigh dispenser.

1. Drawings and description of augers 108mm

Weight dispenser 60 liters (picture above)

The dispenser accepts additives from three bag spacers. Two additives are fed by 108mm augers, one additive by a microdosing unit (description below).

The doser allows very precise dosing of additives and further feeding of additives to the production cycle.

1. Description and drawings of pipettes (manufactured by AAMix plant, load cells Tenso-M, RF)

AAMix Flow M42 additive microdosing unit

This dispenser, due to its special design and special spiral attachment, can feed lumpy additives.

Used for additives that cannot be conveyed by screw conveyors.

1. Description and drawings of microdosing machine (AAMix plant, motors made in Russia)

Weight dispenser 2 cubic meters.

Standard weight dispenser. Feeding is done by screw, excess air is filtered by Airlink Medium filter. Production of our factory. Tenso-M load cells.

1. Description and drawings of pipettes (manufactured by AAMix plant, load cells Tenso-M, RF)

See also.

1. Product catalog

So far, we have only supplied rasterizing, dosing systems, filters and other auxiliary components. We have also done engineering. The main parts of the plant were usually supplied from the USA.

This time we produced and supplied the “heart” of the plant – the mixer (100% Russian components, the production itself starts in our workshops from sheet metal).

Background: This year, an American-made mixer was almost completely worn out at the Chebarkul plant. At the same time with the replacement of the mixer, the customer wanted to increase the production volume, for which it was necessary to install a mixer with an increased volume of 2200 liters in the same workshop. We designed a new frame and all connections – air, vacuum, etc. for the new mixer.

Then we produced 2200 liters mixer – motor power 55KW, belt transmission to the gearbox (saves from jamming), gearbox design for difficult working conditions, can withstand overload and shock loads.

The mixer is used to mix the dry part of Danogyps putty https://www.danogips.ru/katalog/gotovye_shpatlevki_danogips/super_finish and Rothband dry mortars.

The components are supplied to the mixer by a vacuum line, i.e. a rarefied atmosphere is created in the mixer itself. The mixer is equipped with Airlklin Medium filters manufactured by AAMix.

This week our plant engineers completed the installation of the mixer in Chebarkul, performed start-up and adjustment.

Photos from the installation

(chief engineer of AAMix plant on installation)

Video from the montage

See also.

1. Dry mixer – description, photos, drawings
2. Turnkey dry mix plants.
3. Equipment catalog and price list.

1. We are moving to a new large workshop in St. Petersburg, where we will be able to increase our productivity, working conditions are better and there is more potential for growth.
2. We bought a new large shaft lathe (and other machines on the way).
3. We made our own controllers to control equipment and plants.

View a fresh interview with the plant’s founder.

For 2023 we did.

1. In November, the biggest contract in the history of our plant was signed for the design, production and installation of a plant for gypsum mixtures. Work has already started, look out for news in January-February.
2. We worked closely with Polyplast company. Increased production of additives 3 times, supplied 3 mixers and parts of lines.
3. Streamlined the repair of foreign and domestic dry mix faucets.
4. A filling line for specialty plugging mixtures was shipped.
5. A cement packing line was shipped.
6. Increased production of aspiration stations for air purification in factories.
7. Shipped equipment for the Klester plant.
8. Made unique sand augers, put production on stream. We supplied sand screws to Klester and Runit plants.
9. Designed, manufactured and supplied vacuum valves for Danogyps plants to replace American valves.
10. Shipped 100% dry mix plant to Kazakhstan. Capacity of the plant is 10 tons per hour.
11. Supplied parts and serviced equipment for our regular customers.

In 2023, Baltimix conference participants

In August 2023, we participated in the leading dry mortar conference – Baltimix.

For more than 150 representatives of companies, scientists and technologists a report was made on automation and engineering of dry mix plants, modernization of imported equipment, creation of new turnkey plants. And one of the main nuances – we automated the putting on of bags on the filling machines.

View the news story with photos.

We wish everyone joy and happiness in the New Year. And we will help our clients to realize projects and support them with our work and quality!

We placed 54th out of 60, so we have room to grow! Full list of participants on the cup website.

The screen mesh on the screen is 2mm, the screen is with a baffle screen, which is effective against material buildup.

According to the test results, the approximate capacity of the screen is 15-20 tons.

The screen will be used in a large gypsum production plant.

See also.

1. Trommel Screen.
2. Vibrating Screen.
3. Circular vibrating screen.
4. Industrial Vibrating Screen.
5. Product catalog and prices

The report concerned the automation and engineering of dry mixtures, modernization of imported equipment, and the creation of new turnkey plants. And one of the main nuances – we automated putting bags on packages.

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The report aroused great interest from large manufacturers.

Of particular interest was the installation of automatic putting on bags on the packaging of dry mixtures of Aamix. This was the last non -automated section of our factories. Now we can supply fully automatic plants – from drying and dosing the components to packing with putting bags and robots with layers on pallets.

Our employees went to the factory to install the shaft in the mixer and fit the side blades. The customer did not redo anything and was satisfied with the work.

Thanks to in-house production, the shaft replacement was quick. As a result of the modernization of the mixer and the increase in the number of blades, the mixing quality has increased.

Works performed

1. shaft disassembly
2. mixer dimensioning
3. project how to improve shafting and agitation – more blades, better fit, longer lasting operation
4. customer approval
5. production
6. assembly

See also.

1. Faucet repair service + drawings
2. Dry mix mixers

Photo of an old shaft in our production facility.

New shaft installed in the mixer

See also.

1. Repair dry mix mix faucets from any manufacturer.
2. Modernization and restoration of Haver & Boeker and other foreign manufacturers’ filling machines.
3. Dry mixer.

1. First, we launched the packaging of dry mixes in Ust-Khrustalny.

2. Visited our dry mix plant in Dmitrovwhich was delivered and launched in 2017. The plant has been operating for six years in normal mode, we discussed what and how to improve.

Plant drawing from 2017 (we have them much more detailed and better now)

3. We stopped by ZelenogradThere we put a replacement filling machine(news about it). We made a small improvement, since the mixture is quite light, we developed a project on how to modernize the equipment. Our engineers came and did the modernization.

The point of the modernization is that the storage hopper is now overpressurized and the filling speed has been approximately doubled.

See also.

1. Valve bagging machine FAS-KM2 rotor
2. Bulk dry mixes
3. Dry mix plants

The faucets will be used for the production of construction chemistry. The Polyplast company became our customers in 2022. Since then, we increase cooperation – we have developed projects, automation, and supply equipment.

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A feature of these mixers – they are made with a direct drive, this was a coordinated wish of the customer. Usually we make mixers with a belt drive. See more aboutTypes of mixersand proFixer drives.

See also

1. Full description of the mixers of dry mixtures
2. Components in the faucets
3. Factories of dry mixtures

In addition, we are engaged in engineering at these factories. That is, we make the drawings of the plant in the selected building, the location of all parts of the line and the supply of engineering networks.

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After the project is approved, we produce the right equipment that ensures the line of the line (the line itself is ordered in the United States).

Our goal is that each client becomes a regular client. And the company Danogips is one of these customers. We are proud that we have been chosen for the design and production of equipment for more than 10 years.

Read more about Izhinering and how we do projectsYou can read here.

Video about Danogips factories made by our engineering and with our equipment

Airklin hard 1 connects to any dusting areas and pulls out air, cleans it, and dust accumulates in a separately bunker, which is conveniently exported by the loader.

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Since we ourselves produce airklin hard 1 at the plant in St. Petersburg, the delivery took place within 1 week.

After receiving and launching in its production, Cemmix ordered the secondInstallation of the Airklin Hard 1 aspiration.

We always rejoice when such repeated orders occur, this means the quality of work and the very execution of the equipment arranged the customer. When this happens with large clients such as CEMMIX, who have increased requirements for work quality and external performance, we are doubly rejoiced.

Below the photograph of the second station already prepared for shipment. 2 days have passed since payment.

See also

1. Price with a price for airklin hard 1
2. Installation of aspiration Aamix Airklin hard 1
3. Silos filter Cement Aerklin Medium
4. Airklin filter Smart for dispensers and mixers

The company produces additives – industrial chemistry.

Before that, they bought a cheaper packing in another company from Moscow, however, the quality of the package, reliability and accuracy were not so arranged that they had to simply refuse it – to write off and order the entire set again from us.

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Our engineers quickly worked out the scheme and in April 2023 the entire kit will be delivered to the customer.

Supply kit

Drawing

See also

1. Installation for packing in valve bags Fas-km2 rotor
2. Packing dry mixtures

More

We developed a project, and technological solutions for dosage and microdation were selected. The project was approved, after which the equipment was produced, verified, and shipped to the polyplast Novomoskovsk (one of the holding factories) in a short time.

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IMPORTANT!

1. For microdation, screws with a diameter of 108mm were used, which were 100% produced by the Aamix plant. Frequency converters are additionally delivered for accurate dosages, which automatically adjust the speed of the screws. For example, when at the end of the dosage to “catch” accuracy in grams.
2. Also at the Aamix plant, automation with control shields is carried out. This project used sensors and production modules of Tenzo-M (Russia). All modules are connected to the central system of the plant for full automation.

Project

1. They stand at the topBoarding paper bags(additives enter them).
2. Of these, additives fall into storage containers.
3. All air flows are filtered by filtersAerklin Smart.
4. Next, 108mm screws (produced at the Aamix, St. Petersburg factory), a weight dashing in the mixer of dry mixtures is made with automatically controlled speed.

Photo shipping

See also

1. Big-Begov Big-Begov Aamix
2. Airklin filter Smart for dispensers and mixers
3. AAMIX Flow M42 Microder for Brewing Products

The production of basic details in St. Petersburg at the Aamix plant, motors are reliable Russian, guarantees for microdesters for 2 years.

More

This is the seventhMicrodantproduced by the Aamix plant. Customer –LLC “Bioard”, manufacturer of natural, organic fertilizers.

Photo from shipping

See also

1. AAMIX Flow M42 microderies
2. Microding of additives
3. Individual dispensers of bulk materials
4. Weight dispensers of cement, sand, grain
5. Big-bug mocking

2022 was not easy and it was a real challenge for our plant.

At the time of raising the dollar to 130 rubles, many suppliers raised prices for already paid orders. We were able not to increase prices for our customers and make everything on time, but it was a real challenge.

We also produced and put the equipment to new interesting customers, such as:

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1. They launched the production of their controllers, components and screens from the USA (high -quality industrial touch screens and processors), the program is written in Russia.
2. Tuapse seaport
3. Velprop – large manufacturers of the chemical industry
4. Bioard – a microding system for the production of bio -ders
5. Polyplast – the largest plasticizer manufacturers
6. Perm agribusiness – Fertilizer manufacturers
7. Sands of the Urals – launch of the Great SCS factory
8. Klester – deliveries of different equipment to the dry mixing plant
9. Novoroscentes – deliveries of packages
10. Kazakhstan, COMPANI BRIG – Big SCS factory
11. Modernization of factory programs to various manufacturers.
12. And about 30 more customers with different equipment.

Total:We produced and launched two large plants, put faucets, doses, packages, modernized three plants, replaced controllers with outdated equipment with several manufacturers.

In 2022, Mixbuild conference participants

In November 2022, we took part in the leading conference on dry construction mixtures – Mixbuild.

For more than 300 representatives of large companies, scientists and technologists, a report was made on how to modernize the automation of the plants of dry construction mixtures with open software.

The second part of the report was about how to design, build and launch a large CSC plant.

Further, the report was adopted for publication in the international analysis of Alitinform “Cement. CONCRETE. Dry mixtures “

The third supply was held to Danogips Belarus (KNAUF unit).

This export order was on an exhaust sleeve filter in an explosion -proof design.

Despite the sanctions, we continue the supply of WAM, but due to the fact that logistics has become more complicated, we found a way out of the situation. We have developed our version of the filter of the usual WAM filters performed by ATEX.

The filter is made on the basis of Silotop. Our engineers prepared all the drawings and the new product was produced within 4 weeks.

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What is done

• A new cover with hermetic connection.
• The fan in the explosion -protective design, which was made on the basis of the engine in the explosion -protective design produced in the Russian Federation.
• Installation ring for mounting the filter.

All work was carried out at the Aamix plant in St. Petersburg.

Photo shipping

See also

• Sleeping filters catalog
• Silos filter Cement Aerklin Medium

Installation faces bulk materials of large fractions that cannot be packaged in valve bags.

More

The installation operates automatically, the weight module is made on the tensodes.

FAS-1 has proven itself well in many industries, expanded clay, large sand.

See also

1. Full description of the packages of crushed stone and expanded clay
2. Installation of the crushed stone sink lmsh-1
3. Price list

The client ordered the installation of packing for faster launch.
Automation of the laying of bags was not provided, since in this region it is easier for the client to use manual labor.

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Our engineer arrived in Vladikavkaz and carried out the following work (took 5 days)

1. The choice of the optimal place.
2. He designed and made the drawings of inserts into silos, pneumatics, the location of the package and what height to put it.
3. Ordered materials for installation.
4. I thought in advance how the bag will be issued and transmitted further.
5. After installation, I configured the package for accurate production and maximum speed.

Bottom line – packing is already working and pushing cement in production mode.

https://youtu.be/bsf_yakll08

The packages were put on one of the bases of the company.

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Cement comes in wagons-hophash according to the railway, they are pumped into silos and then from there it is packed in bags of 50 kg by our packages.

In 2022, the company decided to apply the same scheme on the second base. To do this, we ordered a third packing (a photo of the shipment is attached).

This fact is worthy of a separate news, as it shows the reliability of our packages when working in hard mode at maximum productivity.

The package was shipped and our engineers will help with installation and launch, which will be the separate news.

See also

1. Packing cement in bags.
2. Full description of the packages.
3. Catalog and Price.

The plant paid off in 1.5 years and at the moment continuously worked for 6 years.See the report how the plant was produced.More

The time has come for complete maintenance of the dry mixture mixer, which can take about 2 months.

Therefore, our client ordered us the second mixer so as not to stop production.

Below the video test of the mixer after painting.

See also

• Mixers and our other products
• Full description of the plants of dry mixtures
• Full description of the mixers of dry mixtures– models, drawings, sizes, etc.

The current crisis is especially severe, as it happened immediately after a timid exit from the pandemic.

Even trusted suppliers began to increase prices for already prepaid, but not yet delivered equipment.

We want to emphasize that when working since 1998 have already experienced many such situations and that we will not increase prices under already paid contracts.

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Yes, I already had to ship 3 orders at a loss, yes, once again it is difficult. But we believe that the ethical behavior and support of those who work with us are more important.

Our goal is to create good equipment that benefits. We like our work!

Shipments of the second week of March 2022

See also

• The roar of vibration
• Big-bug mocking

• In the city of Uralsk, Kazakhstan, for a new complete factory of dry mixtures. Large equipment was shipped.
  Read more about the plant in Kazakhstan.
• In the city of Nizhny Tagil, to a large plant of dry mixtures. The advanced microdation system was shipped for the accurate supply of additives to the mixer.
  Read more about the exact dose.

MorePhoto shipping of microdation

More

EA photo below checks the quality of painting of the aspiration station for the company Agrotab.

Dear colleagues, the whole team of the Aamix plant congratulates you on a new year! Let everything be better for you than before, and the work brings joy and benefit!

And we want to share the results of 2021 and talk about plans for 2022 🙂

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The results of 2021

1. Three complete factories of a turnkey dry mixtures were produced.
2. One of the factories was maximum performance in our history – 300 tons per shift.
3. We won the Gazprom tender and successfully put equipment without complaints.
4. They put two sets of equipment (microdation and a dispersal unit and re -truttes) in KNAUF.
5. We launched two new workshops.
6. They launched the exact plasma cutting in our workshop.
7. We have learned to engrave for metal and now all the equipment will be with branded large engraving and QR codes (so that they are accurately missed in work in the workshop).
8. They launched the production of a complete plant for Kazakhstan with our first franchise for the production of mixtures under our brand.

Plans for 2022

1. Launch another, fourth workshop.
2. To produce 5 complete plants of dry mixtures (two plants are already designed).
3. To launch (in development for 3 years) a unique industrial milling 3D machine of our production. This machine will automatically produce many parts for equipment.
   This machine will also produce other same machines and 3D printers.
   Welcome to the future!
4. Prepare the documentation to create AOs and issue shares.
5. To finalize serial production of circular vibrations, which are currently produced only in Germany.
6. Important! Improve the working conditions of employees.

PS Thank you for the branded congratulation designBodhishanti

New equipment was jointly improved and modified for better dilapidation and dosage.

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Unique features of the system

1. The bag of bags of bags (from 10 to 50 kg) in which is built -up and the operator at a convenient distance quickly and safely pulls out bags with additives into the overall accumulative bunker.
2. An explosion -proof diluting filter for explosive additives is used.
3. Increased dosing accuracy.
4. In one module you can waste and dose 6 additives.

Production

1. This is the fourth delivery for KNAUF, so additional design features have been worked out for 4 weeks.
2. Next, components of WAM – screws, filters were ordered.
3. At the AAMIX plant, a molten system was produced, general automation, all mating structures.
4. Further, with the help of our experts, the equipment was mounted and launched at the customer’s factory.

Photo of installation

See also

1. Detailed description of the microding of additives
2. Mesh -bore
3. Microdulation screws
4. WAM filters

One of the industries required a specially designed Big-Begins, which would satisfy strict requirements for quality, accuracy of production and painting.

We went through all the tender procedures, won it, developed and made a blind manner. And he is already working at Gazprom for more than 2 months.

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When acceptance and use, there were no complaints about the quality of the binder and automation.

The drawing made by our engineers in cooperation with Gazprom specialists.

Shipment of a packaged strainer.

See also

1. Big-bug bubbles
2. Big-bug-busters
3. Mesh -bore

The plant will operate in Uralsk, Kazakhstan.

More

In tight contact with the customers, we tied the plant to the area, made a 3D layout, the layout of flat drawings.

At the moment, the project is being verified for compliance with the norms of Kazakhstan, improvements, the necessary changes are made.

Features of the plant

1. Drying and spaces of sand
2. Reception of components from cement trucks and beigs
3. Packing in valve bags 10-25kg
4. A powerful system forplating

Equipment that will work at this factory

1. Drying drum of sand(Aamix factory)
2. Ribbon conveyors(Aamix factory)
3. Noria(Aamix factory)
4. Big-bug-busters(Aamix factory)
5. Silos for bulk(Aamix factory)
6. Switch conveyors(WAM, Italy)
7. Displayed filters(WAM, Italy)
8. Weight dosage of components(Tenzo-M sensors)
9. Minter of dry mixtures(Aamix factory)
10. Packing of dry mixtures in valve bags(Aamix factory)

Project

This line will be one of the largest among the Aamix manufactured by the plant (see.a map of our linesOn the main one).

The performance of the line per shift is 10 hours – 300 tons.

The line will produce dry mixes withrefractory clayand classic mixtures.

Financing is carried outEuropean leasing Siemens Finance.

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What the line consists of

• Sand enrichment line with its control panel
  • Sand for the drum Z-shaped conveyor
  • Pre -wraps of raw sand, drum roar, mesh 5mm
  • Drum 10 tons per hour, gas burner
  • Elevator
  • Then the roar of VG-3 into three factions
  • Three elevators 20 meters high – rising in silage, 6 silage, through the flood valves WAM
  • The submission to the dispensers above the mixers cascades of the Schneks – in the project of 19 screws
• Mixing line
  • Big-bug-bugs under clay
  • Above the line of 6 silos for components (except sand)
  • All silage is two nipples
  • All silage with full automation
  • Three weight dispensers
  • AAMIX microding system, with dosing with an accuracy of grams
  • The system of mesh mesh
  • AAMIX mixer 1600 liters
  • Under the faser mixer, hoods for air cleaning, compressive bags

How we developed a line

As usual, when ordering a line, the client voiced I demanding performance, what materials and the desired level of automation will be used (microdation, robots of laying bags, etc.).

Further, our experienced designers and engineers design the line. In design, if necessary, there are trips to the customer, measurements of the territory, existing buildings, communication with local architects.

After that, we work out the project of both the plant and silage towers, issue all the loads, communications connection and the exact list of equipment.

Further final approvals, changes and the specification for equipment is signed.

Line project

See also

• Description of typical lines of dry mixturesthat we produce
• Analogue of the Haver & Boecker package –packing Aamix Fas-km3 euro
• News of our production inInstagram

We entered into a major contract with the company “Sands of the Urals” for the construction of a plant in Nizhny Tagil with a capacity of up to 300 tons of dry mixtures per shift.

This is a full -cycle plant – with drying of sand, using a large number of components, packing in bags and beig -bugs.

To finance the project, our client, a European leasing company working in Russia was chosen –“Siemen Finance”.

A thorough verification of our plant was carried out – financial indicators, the ability to produce competitive and profitable equipment, and the reliability of the company in the future support for the project.

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Prior to this, we had already worked with Russian leasing companies (for example, the penultimate project was funded by the Ural Leasing company) and many documents and indicators were ready in advance.

Therefore, we passed the check within a month and after that a tripartite contract was concluded.

On June 8, 2021, we received the first payment and have already begun to implement the project.

On the date of payment, we have already carried out work

1. The full project of the plant was created – 3D + flat drawings
2. In collaboration with the customer architects, projects of silo towers were worked out (load, accurate placement, etc.).
3. Drawings and models of towers and silos are made.
4. All components of the plant are worked out – screws with labels and accuracy of size up to a centimeter. That is, all imported equipment was already ready to order on the day of receipt of payment.
5. All the nodes of the plant have been worked out, a production plan has been drawn up, the tasks in our Scrum System are painted (yes, we work according to the Scrum system as a Toyota plant)

What’s next

1. We have started production and all news is available inOur InstagramAnd in the news on this site.

The largest bentonite clay manufacturer in Russia, in the winter of 2020, turned to the Aamix factory with a request to test our fas-km3 packing for packing clay powder. This package is an analogue of the German packs Haver & Boeker, completely pneumatic, made in Russian automation and Italian pneumatics.

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How did the process of tests and design occur

Having received the product, we conducted tests of packing with bentonite clay at our factory.  To do this, we installed a bunker over it, organized the supply of clay and fashed in test parties in working mode. And we and the customer were satisfied with the accuracy and speed of packing.

After that, we signed a preliminary contract and made a full project of the plant. As usual, with an accuracy of millimeters, we enter the plant into the building (existing or future), calculate all loads, air, electricity, prepare all imported components for the order (see below).

Further, the customer with the project and calculating the cost of the plant contacted the Uralsing leasing company in Yekaterinburg. After passing all the checks, we entered into a contract and began production.

Description of the plant

• The factory faces products in valve bags and in Big run.
• Bentonite clay arrives in the Big Bigs from the quarry.
• Next, there is a bending, sifting, feeding into the mixer.
• In the mixer, clay is mixed with additives and transmitted to the packing.
• In the workshop there was a limited height and the layout was made for a specific workshop.
• Unique !!!Completely diluting the plant with air purification has been done. First, there is a cyclone for a strong hood, then from it the air goes to the thin cleaning filter. On all dispensers are filters.
• All transmitting equipment in boxes, a separate zone of diluting packaging, a zone of diluting bags.

Installation

In April 2021, all produced and imported equipment reached the customer and we began installation.

The plant was mounted, an electrician, air.

Bugs!An interesting nuance – during the tests over the packing there was a small bunker and the package program was tuned in a performance of 15 tons per hour. However, when the package was installed in real production, the larger pressure of the column of the material from the large bunker greatly accelerated the package, to about 50 tons per hour, which led to a decrease in accuracy. Since we ourselves program plants and our engineers and programmers have both qualifications and experience, we rewrote the program in a week and now everything works according to the customer.

Result

At the time of writing, the news works with full load.

We, the whole team of the Aamix plant, are very happy to make another plant that benefits – produces the right materials that improve business and people’s lives.

Photo of the project

Photo from installation

You can always contact us to order such a plant. Go toContacts.

See also

1. Packing of dry mixtures Fas-km3-Pneumo
2. Factories of dry mixtures
3. The live ether of our engineers with the story what are the plants of dry mixtures and how they differ.Look at YouTube.

In industrial practice, it is often necessary to dry the components (coal, grain, and so on) whose dust can be explosive. Therefore, special requirements are imposed on the drying lines of these components.

In particular, the drying of coal is a complex, but profitable production. For power plants, coal without dust is required and they consume huge volumes. Therefore, products are always in demand.

For our client, we developed a full project, selected European components of explosion protection (alas, they are not produced in Russia). They made all the conjugation of European elements with our equipment and now, the equipment is shipped and the installation will begin soon.

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The composition of the line

1. Reception hopper of 16 m3
2. 8 transporters to transfer coal from the line
3. 15-ton drying drum
4. Drumwith a 0.63 grid for dusting off
5. Bunker Bunker for Big-Bugs
6. Four cyclones for air purification
7. Cyclones and drum roofing are equipped with European -made explosion protection valves for complete production security

An example of the drawing that we make for each line element

Photo from shipping

The Aamix team, as part of engineers, designers, managers, visited the exhibition to keep abreast of the latest news and to maintain the level of professionalism.

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At the exhibition, we met with colleagues from WAM – our permanent partners and reliable suppliers.

Setting the problem

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1. There is a standard BSU in which bulk components are served from bunkers (black on model), to a single weight conveyor (green in the diagram)
2. An ungounded sand from a career comes to one of the bunkers
3. For the production of the pantry mixture, the fraction must be no more than 3 mm
4. It is necessary to modernize the BSU so that it produces masonry solutions

Solution

1. Between the bunker, in which the sand is stored and we put a weight transporterDrum of rumble AAMIX BG-2which allows you to sift wet sand and is highly performance, very high reliability and quiet work
2. For the output of the wems, we made a tape conveyor of complex shape
3. All drawings and models are made in contact with engineers and technologists of the Glavstroy

Production began in November 2020, follow the news here and inOur InstagramWhere we publish real photos from production.

About the company Glavstroy

The company “Glavstroy St. Petersburg” (LLC “Glavstroy-SPB Specialized Developer”) is one of the largest Russian developers implementing projects of integrated development of urban territories with the construction of social, commercial and road infrastructure.

A map of the factories and iconic projects we have done

This project is added to the map of our customers.

Technological feature-grid on sieve 0.21mm

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Production process:

• Dry clay powder bags are supplied toMesh -bore.
• Further, with a screw, clay is supplied to the covered vibrosito with a 0.21mm net.
• Covered vibrosito with a special internal design and two 700 watts sifting clay on a 0.21mm grid.
• Next, the powder is supplied to the weight dispenser.
• The Hoppertop filter is installed on the weight dispenser

Vibrosito was made an enhanced design for durable work. Double grid with balls for chopping.

At the moment, the complex is working steadily in production.

See also

• View the product catalog with prices.
• See the description of vibration.
• See the description of weight dispensers.
• View the description of the Hoppertop filter.

More

The first plant in the Kaliningrad region we set for about 10 years, then the second followed, and now, this year the third.

All factories operate at full capacity, markets are growing + deliveries are made to Poland.

We put all the factories on the principle of “turnkey”.

1. First, the customer is coordinating the volume and nomenclature of production.
2. Then we measure the parameters of the premises and production sites.
3. Then we make a full project of the plant – 3D models full of sets of drawings of each part of the plant.
4. We discuss, change, affirm.
5. We produce.
6. We deliver.
7. We launch, teach how to work.
8. Next, we serve, supply spare parts.
9. Often then we increase performance.

Below you can see a photo of the new plant.

Also inOur InstagramWe constantly publish the process of production, shipments. When ordering with us, you can see the quality of the production of your equipment directly in the social. Network.

The productivity of the plant is 5 tons per hour.

See also

• Mixers and our other products
• Full description of the plants of dry mixtures
• Full description of the mixers of dry mixtures– models, drawings, sizes, etc.

We hasten to share and are proud that both the project and all the equipment were made by our factory.

We have already made three turnkey plants for Kaliningrad and the region. All of them have been successfully working for several years. Clients are satisfied and order additions, spare parts.

MoreSee the full description of how this plant was designed + photo report how it was mounted.View >>

See also

• Description of the plants of dry mixtures that we produce
• Description of the mixers
• Description of packages

And of course, stainless steel products we like our beauty and the fact that they can show the professionalism of our team on them.

All the more joyful when customers see and appreciate it.

The plant from Krasnodar, which produces chemicals for water cleaning, received the first mucker in May and launched it to work.

The product was pleased with the customer with quality and we received an order for the second molten.

Model of a detailed

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Photo from the loading area (stainless steel is wrapped in polyethylene)

Update dated 09/15/2020 – the second stainless steel mower was produced and handed over to the customer. Photos from shipping below. The third is next!

See also

• Price with pricing prices
• Full catalog of products
• Complete description of the Big-Bugs– different models, drawings, etc.
• Full description of the big-bugs– different models, drawings, etc.

The mixer of dry mixtures with a volume of 1.2 cubic meters is also made on this plant.

The mixer is equipped:

1. hatch for automatically submitting the main components
2. manual additives
3. excess air filter
4. pneumatic selection of samples of the mixer mixture

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Our faucets work on dozens of large industries with shift and round -the -clock work modes.

See also

• Mixers and our other products
• Full description of the mixers of dry mixtures– models, drawings, sizes, etc.

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The automation logic includes silos level sensors, which allows you to completely remove the operator from the control panel.

Automation is built on the basis of the controller of Aries and his own control program.

The specialists of the AAMIX plant made a program, assembly of the control cabinet and chef at the plant of dry mixtures.

In the photo below the touch panel on which you can manage all operations.

The main control screen is a pneumatic chamber pump.

The pumping unit itself (in the photo) has already been working for a long time and was staged by another company (we pay attention, since our nodes are more modern and look beautiful).

More information:

1. Product catalog
2. Factories of dry mixtures
3. Price list

More

And today, work on the production of an all -metal sprocket for the drum of sand drying, which will stand at this factory, has begun.

The diameter of the star is 1.2 meters, it is produced by all -metal with the correct hardening of the teeth. This gives the durable and quiet operation of the drum (unlike chains, which we consider a sign of garage industries).

We will put a turnkey plant with a control program and all necessary related equipment.

We congratulate everyone on the Happy New Year and let everyone have an interesting, beloved and useful work for society next year.

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Noria was carried out under the project to be built into the plant. The buckets are mounted on chains, as they must transmit hot sand after a drying drum with a gas burner.

Features of the production of our nori

1. We use stars that we order at the factory that make them for gearboxes and such loaded equipment. Therefore, they are durable and work accurately and quietly.

2. We use professional couplings (and do not make them bushy ourselves), which are produced at a specialized factory. The coupling is made out, so there is no contact with the material and it serves for a long time.

3. Before sending, noria is completely collected and tested

We give a guarantee of 1 year for all our products. Their quality is tested by time and work in real industries. Almost everything is produced in Russia at our factory or at specialized industry enterprises.

View description of nori and prices >>

This is the third plant developed and put into this region, which in itself indicates the quality and support of our equipment.

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This plant will launch in October 2019. Our experts made a full project, after which all the equipment, automation system was performed, the control program for the right recipes was written.

Factory characteristics:

• 5 tons per hour performance
• Drying of sand
• packing in bags 20-30kg
• Automatic control

The composition of the equipment + the full set of drawings can be viewed in the project file.Download the project file.

As usual, 3D model (below) was created at the plant, a full layout of flat drawings and then everything was accurately made according to the agreed project.

Unique for our customers!We place the production process on Instagram. When ordering equipment at our factory, you will see the process of production of your order, assembly quality, shipment process.

We are a completely open company aimed at the production of high -quality and modern equipment, which will make profit to our customers and work long and reliably.

https://www.instagram.com/aamixplant/

The line will be installed in the city of Borovichi of the Novgorod line and allow to increase the market share of the existing manufacturer.

Line performance – 5 tons per hour of packaged mixtures in 25 kg bags.

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Two packages were installed in the line – rotor and pneumatic – for different types of mixtures.

The mixtures produced at the plant are supplied to St. Petersburg and Moscow.

See also:

• Equipment prices
• Full description of the lines for the production of dry mixtures
• Minter of dry mixtures
• Packing of dry mixtures in valve bags

More

The conference was attended by such prominent world leaders as Haver & Boecker, Lahti. There were reports of Russian and German scientists about what new GOSTs and norms will be.

We introduced at the conference Marc Sunmyx, under which we produce complex factories of dry turnkey construction mixtures + equipment in this area.

The report showed our achievements in the automation and production systems such as drying drums, dosing, packaging systems.

A factory control system was represented, which works not only from the central remote control at the factory, but can also be used on any tablet, computer.

The demo version of such a system is constantly available at the addresshttp://control.sunnymix.ru

A full report on the conference website.

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Designed and made sections of the plant

1. Big-begs bastard with components, the feed of beigs is made by built-in crane beams, then the components go to the dose
2. Silos and feed from them for a dose
3. Module for accurate automatic microdation of additives
4. Packing dry mix in bags from 10 to 50 kg
5. Drying drum of sand 20 tons per hour, on diesel fuel
   1. Sifting and storage system of dried sand
   2. A separate module for packing sand in paper bags (in demand on the market)

Project

Each project is unique, so our designers make a complete model of the project for each plant. We create a 3D model full of flat drawings with all sizes, a pneumatic scheme, a scheme of streams of materials.

Each element of the plant is precisely mating with another, the client receives all the boarding points for foundations, air wiring, etc.

3D model, with signatures (click to increase)

one sheet of a flat project with dimensions (click to increase)
Drawings and model of the main 3-storey tower of the plant (click to increase)

The exact connection of all parts of the plant = quick installation (click to increase)

Production and installation

Production took 3 months and included the production of a frame, mixer, melting, microdes, packaging, drum of sand drying, bunkers, etc. There were also ordered – a burner for the drum, a screw.

Separately, a program has been made to manage all the factory with the withdrawal of all information to the industrial touch panel. From it, all the nodes of the plant are managed. Also, each node has independent control.

Each part of the plant was mounted in production and checked in the work so that during installation there are no extra costs for launch and commissioning.

All photos are increasing below, click to increase.

Management program

Big-bags bastards

Rama Komlex

Packing of dry mixtures in valve bags, 15 tons per hour

On the left – a filter with an hood, for fine air cleaning with dust collecting, in the center – packing, on the right – testing the plant from the central remote control, training

Dusia and microdation

mixer

Silos for cement, etc.

Bunker for the supply of sand for drying to the drum

Drying drum of sand

Cyclones for exhaling air from the drum

Our supercommand and control panel

Order of the plant

To order the plant, enter your data below and we will contact you and advise on equipment, nuances of launch and installation. You can also call or write according to the data from RadelContacts.

Завод ССС

Введите ваш телефон или E-Mail *

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По телефону расскажем как что работает и как правильно подобрать оборудование. Без спама.

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A detailed description of the equipment that is in the photo

1. Full description of the plants of dry mixtures, prices for standard layouts
2. Fluckers of dry mixtures
3. Packing of dry mixtures in paper valve bags
4. Big-bags bastards
5. Mesh -bore
6. Microdulation screws
7. Drying drum of sand
8. Bunker of sand storage
9. Cyclones
10. Noria
11. Silos of cement

More

Customer – a huge Aerostone Auto -Clans Auto -Clans Aut -Clans Aut -Clans is located in Dmitrov. To expand the production and provide customers of a more complete service, the customer decided to produce dry mixes.

We carried out work:

1. a project model has been created, all drawings
2. Equipment has been produced
3. Complete automation has been made and configured
4. Installation and adjustment of the line by the client

To date, the plant produces dry mixtures, the payback period is about 11 months. Client websitehttp://www.aerostone.ru/products/mixture.php

The model of the plant

Drawings

Final products

Order a plant

To order a plant of dry mixtures, write info@isilos.ru or call +7 (812) 408-41-82

Information about equipment

Automation for each plant is made its own, the plants are fully automatic, management with industrial touch. Panels, monitoring via the Internet, data transfer to 1C accounting is also possible.
View our real control panel onlinehttp://control.sunnymix.ru/

1. Full description of the plants of dry mixtures, prices for standard layouts
2. Fluckers of dry mixtures
3. Packing of dry mixtures in paper valve bags
4. Big-bags bastards
5. Mesh -bore
6. Microdulation screws
7. Drying drum of sand
8. Bunker of sand storage
9. Cyclones
10. Noria
11. Silos of cement

The project and equipment were made by our plant.

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This line was developed by the engineers of the AAMIX plant and consists of both standard equipment components under the Sunmyx brand (patented brand of the Aamix plant for Russia and the world market), and from unique developments created specifically for this project.

Stages of production

1. At first, our engineers, a full 3D model of the entire line was created and worked out
2. Then, at the factory in St. Petersburg, all components and automation were produced
3. Then everything was assembled together and tested at the Aamix factory
4. And then sent to the customer.

Customer and installation location

• Line Customer – Cormix company
• Place of installation – the city of Vologda
• Mixtures produced – waterproofing
• http://cormixhydro.ru/about

The next stage is the installation and launch of the line.

Stages of work in drawings and photographs

It is necessary to produce

The project has been done

A technological scheme has been made

Electric circuits are made

There is one sheet, there are about 50 of them for this plant

Equipped equipment produced, verified and shipped

The equipment is painted silver on the request of the customer.

Sunmyx Fas-km4 packages

Microdulation screws

Big-in-Bigs SunmyxAndMixer of dry mixtures Sunmix prof

Silos components

metal structures

Further, installation and commissioning are also performed by our highly qualified engineers with extensive experience (Holland, Gazprom, factories in St. Petersburg and Kalinigrad, etc.)

Aamix plant – confidence in quality and support!

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Noria is one of the best solutions for lifting hot sand to height – they are not afraid of its abrasiveness, temperature. Our nories are very reliable, as high -quality industrial chains and stars are used.

See also:

• Full description of nori with drawings and prices
• Description of drying drums

Our classic drum for drying sand with a gas burner, with a capacity of 5 tons per hour, was chosen.

More

In photographs from shipment, pay attention to the signs of high -quality drums:

1. The drive in the center is a large, all -metal star. This gives durability and reliability, more quiet and stable work.
2. The support videos that allow the drum to rotate are attached to the body with ventilation, not continuous circles. This does not allow them to deform from temperature.
3. The factory thermal insulation was immediately made.
4. The drive is made.
5. There are many hidden nuances – high -quality videos, the internal optimal distribution of sand and thermal core.

Our drums are chosen by both industry leaders and small businesses, they work throughout the country and in foreign industries.

See the full description of the drums of sand drying.

The client needed a drum for drying sand, with a capacity of 20 tons per hour.

The uniqueness of the request was that the Bogradsky GOK (enterprise in Abakan) did not have the opportunity to use gas as fuel, but there was a lot of cheap and good coal. Therefore, the request was for the production of a drum with a coal burner.

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Task parameters:

1. Sand drying performance – up to 20 tons per hour
2. Coal is a standard, which is used in boiler rooms
3. you need automatic coal feed and automatic ash issuing

When studying the issue, the designers of our plant studied different types of burners, such as American and Chinese, which work on crushed coal. The main obstacles to their use were that they required grinding of coal into dust, it is very moody to working conditions and during their work there is dust that can settle on the sand, a little (predict how much you can put the experiments) changing its composition.

Therefore, we settled on standard and reliable fireboxes that are produced in Russia.

However, there was also an obstacle in the fact that these furnaces are intended for water boilers and manufacturers, although they make high -quality and reliable furnaces, while quite difficult to communicate and modernize, do not give full drawings, etc. Therefore, our designers flew to the Chelyabinsk region, to the manufacturer, studied the furnaces and their work on the spot, and then created a drying drum on the basis of these furnaces, which works with a standard and reliable firebox.

Drum characteristics:

• performance 20 tons per hour
• works on ordinary coal
• Automatic coal feed
• Automatic ash

More information:

• Full description of the drums of drying sand
• Prices for standard drums
• Full catalog of our products
• Drying projects

Photo from the plant, solemn launch

Photo shipping from our plant in Old Russ

The project of the drying line of sand on coal

In total, 4 silos are produced, which will be used to deliver dry mixtures to objects. This technology allows you to significantly reduce the cost of construction, since you do not need to pull the bags, or you can immediately connect the installations to the silage and produce the mixture.

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Silos is stuck in production in the side hatch, transported by truck, and at the construction site is put on supports. Therefore, these silos should be on the frame, efficiently produced, with an elliptical top.

The Stroy-Baton plant constantly produces silage data for a wide variety of customers for very intensive operation. We are proud of our quality and products!

View the description of silos with sizes and drawings >>

Photo from shipping

The second shipment of December 14, 2017, 2 more silage

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The roars work stably and reliably and, in connection with the expansion of production, a new one was ordered.

The roar of a sanimix are created for long -term reliable work – they have protected shafts that do not get dust, industrial debans that give good and powerful vibration without unnecessary noise, removable nets.

View Full Description >>

Photo from shipping

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The installation is adapted for construction industries and is made with increased reliability and stability in the external environment.

The installation operates in automatic mode – the operator simply fixes the film and starts the installation. After that, the pallet is wrapped and ready for transportation.

Go to a detailed description of the installation >>

The essence of the task is that an expensive finely milk supplement goes to the production of putty in the Big Bigs and should accurately dose by weight, and then transferred to 2 different pneumatic lines.

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At the same time, the room is limited in area and the Big-Begs mecroster should be one.

Our engineers have developed a simple and effective system in which one beig-beans can be connected to 2 different screws.

The screws serve the material in weight dispensers (the right weight is set on the remote control), and from there, sector feeders, the material is gradually transmitted to the pneumatic line.

Management of the entire module is fully automatic, also the model is integrated into the central unified control system.

The production of this module began in August 2017.

Equipment used in this project:

• Big-Begov Sunmix Big
• Weighty dispensers of bulk materials
• Sector feeder to you
• Swing conveyors to you

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The company Petroperlite we put a complete line for the production of CCC. It all started with the development of the project, then everything was completely performed, mounted, launched into work.

Since Petropurlit already had their own Polish packages from another project, they were put at the factory. And so, in 2016, their automation was out of order. The plant is standing, the Polish manufacturer can help, but it is very expensive and long.

Our programmers went to the place within 1 day, in 1 day we figured out the logic of work, in a couple of days programmed new controllers that we use (Aries – Russian competitor to Siemens). And so, in less than a week, packs have new remote controls with touch panels – the plant works, new remarks are much better than old ones, and we are glad of well done work.

Download Review from Petrooperlit >>

Review

A detailed description of the equipment that is installed at the Petroperlit plant

1. Full description of the plants of dry mixtures, prices for standard layouts
2. Fluckers of dry mixtures
3. Packing of dry mixtures in paper valve bags
4. Big-bags bastards
5. Mesh -bore
6. Microdulation screws
7. Drying drum of sand
8. Bunker of sand storage
9. Cyclones
10. Noria
11. Silos of cement

More

This enterprise is holding, develops careers itself, produces asphalt concrete and dry mixes.

About the mixer- starting from this mixer, we now put improved constipation doors. In addition to them, you may notice:

• door opening sensor – when it is open the mixer will not start
• Selection of samples of the mixture mixture (from the side on the right)
• large and sooooo reliable motor and gearbox
• Three loading hatches (when applying, we look as much as necessary, we do so much)
• On the right, you may notice that the shaft bearing is made and therefore when the dust is seeped from the mixer, it does not spoil the bearing, so it works for a long time
• The large lower exhaust part with pneumatic opening is immediately made with the flange to connect to the reception hopper

• View the description of the mixer
• View prices for faucets

Photo from shipment (click to increase)

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This installation allows you to put crushed stone, as if dosing the right weight. When the given weight is reached, the feed is turned off and the bag is transmitted to the seal.

Crushed stone is served from the accumulative hopper, where it is loaded with either by a bent loader or a tape transporter.

• See the technical description of the packages of crushed stone >>
• Download price with prices for packing >>

Photo from shipping

The productivity of the drum is 25 tons of construction sand per hour. The drum works on gas.More

Our plant produced a drum, engineers picked up a gas burner for the client.

Features of our drums:

• IMPORTANT! Two drive stars are all -metal – small and large, with a diameter of 2 meters.
  This increases the cost and therefore in most manufacturers, usually these stars are composite or even chains. With this decision, one has to serve the drum monthly and even repair, due to the unbalancing.
  Our drums are very durable, since a large star, which carries the entire load, is all -metal, hardened.
• An additional pipe is installed inside the drum, which accumulates heat and increases the efficiency of drying
• Together with the drum, we supply an industrial cyclone with our exhaust fan. The solutions of foreign manufacturers work exactly 2-3 weeks. Then everything must be redone and repair. Our fans are made specifically for such conditions, put up and work for a long time.
• holes are made in the supporting boxes, this excludes deformation and unbalancing (usually this is not in inexpensive garage versions)

Photo

Video of trial launch of the drum in our production

More information

1. Prices for standard drums
2. descriptions of drums with drawings and characteristics
3. Full factories for the production of dry mixtures with our drums

More

This news is outdated, in 2022 we introduced even more advanced control panels.

Control panel since 2022

Our control panels allow you to very flexibly set up packaging to different operating modes and different materials. Big and reliable touch. The screen allows you to see all the data and quickly reconfigure the package to new recipes.

Also, data can be transferred to the central control panel and further to the MES, ERP system.

(hereinafter referred to as the old news)

The new remote control works on the Aries industrial controller with the touch panel, which allowed us to solve all customer requests to improve packages.

1. Reliability – controllers and touch panels Aries are made according to industrial standards and work in difficult conditions for years. We have already checked this and, by reliability, prefer Aries Senses. Aries controllers are designed to work up to -40 degrees!
2. Flexibility – there is a universal program on packages, which is made by our engineers and which is suitable for 90% of the needs. At the same time, the program can easily be modified for unique requests, quickly and free of charge.
3. Thoughtfulness – the comments and suggestions of many customers are taken into account, that is, the new program is made for the needs of manufacturers.
4. Expansion – packages can be connected to the central remote control and information about their work will be displayed there.

Send a request for a selection of packages online

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What new functions are there in our remote controls and packages

The pictures list new functions, by default all our packages are fully automated, do not press the buttons – put on the bag, it determined, the clamping worked, the filling of 15 seconds, high accuracy, the clamp was removed, the bag will be thrown away. Everything, we put on a new bag, do not press a single button.

(you can increase all the pictures)

Change work and accounting of packages.
Checking readiness for starting work and displaying what needs to be done before launching
Unique functions! Convenient installation how much packing in a bag at which % filling, turn on 2 speed (for accuracy configuration) the possibility of setting delaying the bag of the bag in seconds
Super function! Adjusting the first and second speed. Full control over the package process! For example, your mixture requires a slower first speed. On the remote control, you ask that the first speed should be 80% of the maximum and that’s all, the packing begins to work slower at the first speed. To realize this function, we put the Schneider Electric frequency, not China. They are reliable and can automatically be controlled from the remote control.
Pulling at the second speed – vn / off. When we turn off the blowing, the speed of the package decreases, but the accuracy increases. Dynamic braking. When it is turned on, the rotor is inhibited by the engine at the end of the package process and is blocked, which reduces arbitrary add -on at the end of the package.
clamp feeder pusher

This remote control is placed on all packages, regardless of the model. The packages themselves differ only constructively.

A detailed description of all packages and their differences from each other canView here >>.

Video how the packaging works

What else to read

• All our packages in the catalog >>
• Prices (price list) for equipment
• FASSIC FAS COM2(valve bags, cement, sand, mixtures, up to 10 tons per hour)
• FASSIC FAS-KM4(valve bags, cement, sand, mixtures, up to 15 tons per hour)
• Cement packing line in bags
• Sand drying and packing line

Send a request for a selection of packages online

Подбор фасовки статьи

Введите ваш телефон или E-Mail *

If you are human, leave this field blank.

По телефону расскажем как что работает и как правильно подобрать оборудование. Без спама.

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Weight dispensers will be used to modernize the line for the production of lime dry construction mixtures. All dispensers are set in full configuration – tensodists, valves, filters.

The dispensers are made unique dimensions and volume, especially for the finished and already working line and are immediately ready for installation without any additional work.

• View the description of weight dispensers
• Prices for typical dispensers

On the example of these dispensers, you can see how equipment is created for individual orders under the brand of Sunny-Mix.

• First, we communicate with the customer and select dimensions, namesakes, valves, etc.
• Then we create a 3D model and overall drawing
• Then the customer approves it
• Then oursSuper industrial laser cutting machinecuts details – very accurately and evenly
• Then we collect everything in production
• I paint
• We test
• We ship

Equipment warranty 1 year. There are typical models + develop unique equipment.

More photos of dispensers

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This silage is a very convenient design and has long been used in Europe. Gradually, such silos is also widespread in Russia. The difference between the silos and the usual ones is that it has a device for loading directly on a truck, a well -thought -out reinforced structure withstanding a lot of transportation and cantier, the upper elliptical cover.

When delivery at the facility, the silo is placed directly with the truck and a dry mixture or cement is supplied for the production of material directly on the spot. To load the material, the silage is placed on the truck, directly on it is filled with material and goes back to the construction.

This silos was delivered to the enterprise to the manufacturer of the CSC in January 2016 and will be used to transport products into objects.

• Read more about loading, dimensions and characteristics, cars for such silos >>
• View prices for this silos >>

Photos

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To reduce the cost of a stainless steel structure, only the part was made that contacts with the dispersed product. By order, two nets for fractions of 0.86mm and 1.5mm were made.

The performance of this roar on dry powder is up to 10 tons per hour, imbalances for large amlitudes of vibration and high -quality dispersion are installed on the roar.

View the full description of the vibration roofs >>(with sizes and characteristics)

The drum operates on diesel fuel and is equipped with the automation of temperature control.

The sand loading module was also produced – a bunker for the example of sand from frontal loaders + a system of transporters.

• Models of drying drums, their performance and characteristics canView here >>
• About bunkers of sand here >>

The plant will be able to produce up to 15 tons of dry mixes per hour. It is planned to produce glue for aerated concrete, glue for tiles, grout for seams, floors for floors.

At the moment, the project is moving into the start stage of investment.

View the full description of factories with prices and standard layouts >>

This silage is used to store cement in the project of expansion of the KTK oil pipeline. This project combines the interests of Kazakhstan, Russia and large transnational oil companies. Construction under the KTK project is associated with plans to increase the power of the oil pipeline several times – from 28, 2 to 67 million tons of oil per year.

Our silage will be used in the production site and special requirements for reliability and strength are presented to it.

Due to the fact that in production we qualitatively boil the seams from the inside and outside, we cover everything with special soil for Russian climatic conditions, our silage meets these requirements.

We also supply everything necessary for the work of silos and pneumatic systems – filters, flows switches, dispensers, automation, etc.

This is not the first supply for such a project and our equipment is verified in extreme conditions.

• See a detailed description of our silos and their characteristics >>
• View prices >>

Oil pipeline project on the map

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A unique factory made of dry mixtures with vermiculite is completely ready for surrender. As part of the development and production of the plant, the following tasks were solved:

1. Volumetric dosage of vermiculite. Since the material is light, it cannot be dosed by weight. At the same time, different compositions need a different volume. We made a variable volume dose in one container, which allowed to reduce the number of containers, screws and distributors.
2. Complete automation on the Russian Aries system. We completed the transition to Russian automation instead of Siemens. According to the results – the system turned out to be more reliable, since the level of industrial protection is higher. Udinity was not injured, all management is made from the touch screen, all information and recipes are stored in the central processor.
3. For the convenience of maintenance, a 3-storey tower was made. Now you can serve the dosage capacities without specials. technology.
4. The factory is usedMixer of dry mixtures prof-SSproduction of our plant.

Photos of the model of the plant

Central screen of the touch of the factory control panel

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Invest-Stroy company completely designed, produced, mounted and launched this plant in a tight contact with Petroperlite.

Production capacity of 15 tons of mixtures per hour when packing in bags of 25 kilograms.

The plant is fully automatic, even the supply of microdists is automated.

After launching the plant in the laboratory, mixtures for the quality of mixing were checked and a positive result was obtained. The mixture is produced inmixture of dry mixtures prof-SSour production.

A visual program was also developed for managing the entire factory with the industrial touch of the panel. The entire plant is fully automatic and controlled from one remote control. Also, each module can be controlled manually.

View the description of standard SCS plants >>

Conclusions from the laboratory

Screenshots from the touch of the factory control panel

This installation differs in that it allows you to facing stone crumbs, crushed stone and creamy into plastic bags.More

Ordinary beads are not suitable for this task and therefore this installation was specially developed, which has been delivered throughout Russia and the CIS for more than 6 years.

The installation uses a weight dosage. Upon reaching a certain weight, the supply of material into the bag automatically stops. A new bag is put on and the cycle begins again.

Detailed information about installation >>

Download price with prices for installation >>

Photo of installation

The AAMIX plant, a well -known manufacturer of reliable equipment, developed screws for microdation of components.More

During the development, the task was set to create durable and reliable screws, with simple maintenance and the possibility of serving.

As a result, serial production has begun, the screws have already been put on several factories, including a high -performance dry mixture plant for Gazprom, the news hereIsilos.ru/gazprom-plant.php

Buy

For purchase

• For purchase, call +7 (812) 408-41-82 or write to info@isilos.ru
• Download the questionnaireand send it toinfo@isilos.ru

Characteristics:

• The length of the screw (from the central entry point to the central output point) – from 40 to 150 cm
• Electric power – 380 in
• Electric power – 550 watts
• Weight – 30 kg.
• Internal diameter – 60mm
• The angle of inclination is from 0 to 35 degrees.

 Competitive advantages:

• Ease of maintenance
• Durability
• Reliable Italian gearbox
• Production of any length to order

The cost of screws of typical length canLook at the price list, it is also possible to produce accurate length to order, term – 4 weeks.

Download the description of the screw in pdf >>

Photo of a screw

As a result of the preliminary study of suppliers and visiting the SSC plant with perlite (unique production is fully automatic, developed and produced at our enterprise), we were selected as the only supplier.

The new plant will produce light mixtures of the CCC with vermiculite, as one of the additives, a creamy fiber will be used, which will be dosed by unique microshnies made at our enterprise.

At the moment, the plant is in production, the project has been made in advance and approved.

The deadline for the delivery of equipment and the start of installation is May 2015.

All equipment is carried out at our enterprise, as we have a full cycle of metal processing, starting with laser cutting. Our company supplies the plant on the “turnkey” principle before the release of the first batches and produces all equipment – including metal structures and silos.

The plant is fully automatic, Russian controllers are used, the plant is controlled from the touch of the panel, all functions are duplicated in manual modes.

We are proud that we take part in such projects and contribute to the growth of the construction and production industries of Russia.

We also supply complete factories for small and medium -sized businesses. Our prices are competitive, due to our own production, high quality due to participation in large projects.

See a detailed description of our factories + offers for them >>

Factory scheme:

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The conveyor is made in a protected performance, a special cabinet made of thick steel and rubberized large buttons is made for the remote control, since the work is carried out in the open air and random blows, a lot of moisture, dirt and snow are possible.

On the instructions of the customer, the conveyor can move along the rails and automatically be fixed in three different positions. After 6 months of work, there was not a single stop and the conveyor works reliably in difficult conditions in concrete production.

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HESS, Germany is part of the Stork concern and supplies large factories for the production of autoclave aerated concrete, vibro -pressed products, large factories for the production of main concrete rings. The website of the company www.topwerk.com

Invest-Stroy company is a partner of the HESS company for the production of particularly accurate metal structures, the production of dry mixtures, and the development of technological solutions.

The fact that we have been working with such a large European firm, which has very high quality requirements for more than 6 years, speaks for itself.

View a letter of recommendation >>

The shipment was carried out to our regular customer, a Russian meal company, with which we have long and fruitfully cooperate in the field of production of large custom -made metal products. The Russian meal company supplies foreign automated food production in Russia and we are proud that we can withstand high quality standards for products.

All silage are painted in the ordered color by RAL, equipped with explosion -protective panels, filters at the entrance to the silage, observation hatches in the cone and all flanges for installing automation, filters, valves, etc.

All seams are welded twice – from the inside and outside.

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Our prices for standard silos >>

The factory uses the vertical layout of the layout, the productivity of the plant is up to 15 tons per hour. Unique mixtures with perlite will be made and therefore a special package is made in bags so as not to damage the fragile and large perlite filler.

The supply of microdists is also fully automated, for which microdontus and module of their 100% transmission to the mixer are used.

The plant is fully automated, automation siemens.

A letter of thanks for a good job was received from the customer.

View the description of typical dried mixtures with prices >>

For transfer to the pneuma -magrosteral at the bottom of the detacer, a special Swk of production of WAM is built in.

At the top of the member, there is a filter with a hood so that the harmful PSKM formed in the process does not go beyond the molten zone. It also allows people to work more safely for health.

Description of the detergent in the product catalog >>

As you know, when microdosizing the additives with the mixer, there are usually several problems that make it difficult to automate:

1. often additives have increased stickiness or fiber in the composition
2. additives are delivered in bags from 10 to 50 kg, which makes it difficult to unpack them and feed
3. Dosage of small volumes is difficult, because Sques cannot transmit such a volume, and the microdosterers do not put above the mixer, because There is not enough space

Our engineers have developed a system that allows you to supply additives from microdation without loss in the mixer, it is convenient to unpack and store the additives themselves, while the additives are supplied with special microdectors, which solves problems of reduced makeability.

Go to the description of equipment for microding additives.

Also, this system is fully automated and manual labor is required only for unpacking, feed, dasing, recipes – everything is controlled by controllers.

The task is to submit 6 additives to the mixer, without loss, weighing from 1 to 30 kg., Additives in paper bags from 10 to 50 kg.

1. On the platform, 6 drives of paper bags with hoods, in explosion -proof design are installed on the platform
2. Under the dispensers, the accumulative container to which are connectedMicrodrower MBF, WAM in the design and performance of the performance necessary for this additive
3. From microdosaters, additives fall into a closedThe strip conveyorwith special. the tape excluding sliding down, which fits them into the mixer
4. The entire system is controlled by the Siemens controller, all the recipes and work cycles for each collapse are automatically made in automatic mode
5. The level sensors in the container containers allow you to control the filling process and stop the work in the absence of additives

The Aamix plant develops and produces reliable and unique automation at its own plant for the production of building materials. Among our customers are firms as KNAUF, LSR Group and others.

3D project model

See also

• Microding of additives
• Shneki microdation of prof-shmd– Description of the screws with a diameter of 60mm, to dase additives
• Microder MBF– dispenser working in dosing time
• Ribbon conveyors

Loading into a boot hopper will be made by an excavator. Unloading in cars (at the first stage) in a bulk in the body.

In the future (the second stage of the production cycle), it is planned to put a sieve on the allocation of a fraction of 0.63 with the packaging of it in the Big Bags and (the third stage) installation of the CSC production line.

The engineers of our company developed a development plan and all equipment was selected.

The drying complex of sand is produced and set.

They can be used as part of dry building mixtures or as a separate product for drying and subsequent shipment of sand.More

Typical performance – 5 tons per hour.

Drums work on diesel and \ or gas.

View a detailed description of the drum dryer >>

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This plant is intended for installation in Libya, as auxiliary production at the factory of autoclave aerated concrete and will produce a wide range of dry mixtures.

All workSCS factoryCompletely automated, automation is made on Siemens controllers, the control is made using the modern touch of the panel.

Manual duplication of each area for maintenance and launch after emergency stops is also provided.

Specialists from the Netherlands checked the work of the plant, which was mounted right in the production workshop, all sizes and build quality.

All tests have been successful and the plant is preparing for shipment.

The quality of the filters allows you to use new systems directly in the production room.More

The system creates an exhaust force and allows you to collect dust and other volatile waste as fully as possible. Dust settles with a special bunker, which is easily exported by an ordinary loader.

Field of application – plants of dry mixtures, spanning, mountain, metallurgical, cement, construction production.

Read more about aspiration systems >>

The difference between the conveyors and the standard lies in the fact that a strong bukylite plywood acts as a support of the tape in them and the conveyors themselves are made in mobile design and installed on wheels.

This allows you to use them in large unloading warehouses in different places.

Go to a detailed description of the strip conveyors >>